﻿<?xml version="1.0" encoding="utf-8" standalone="no"?><Search><pages Count="118"><page Index="1" isMAC="true"><![CDATA[Owner's / Operator's Manual]]></page><page Index="2" isMAC="true"><![CDATA[TO THE OWNERThank you for choosing a Yamaha Sport Boat. This Owner’s Manual con- tains information you will need for prop- er operation, maintenance, and care. A thorough understanding of these simple instructions will help you to obtain max- imum enjoyment from your new Yamaha. If you have any questions about the operation or maintenance of your Sport Boat, please consult a Yamaha dealer.Because Yamaha has a policy of con- tinuing product improvement, this prod- uct may not be exactly as described in this Owner’s Manual. Specifications are subject to change without notice.This manual should be considered a permanent part of this Sport Boat and should remain with it even if the boat is subsequently sold.IMPORTANT MANUAL INFORMATION:In this manual, information of particular importance is distinguished in the fol- lowing ways:The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!Failure to follow WARNING instruc- tions could result in severe injury or death to the machine operator, a bystander, or a person inspecting or repairing the Sport Boat.CAUTION:A CAUTION indicates special precau- tions that must be taken to avoid damage to the Sport Boat.NOTE: A NOTE provides key informa- tion to make procedures easier or clear- er.WARNINGSR230 SPORT BOAT OWNER’S/OPERATOR’S MANUAL© 2003 by Yamaha Motor Corporation, U.S.A. 1st Edition, March 2003All rights reserved. Any reprintingor unauthorized usewithout the written permission of Yamaha Motor Corporation,U.S.A. is expressly prohibited. Printed in U.S.A. LIT-18626-05-5103-073]]></page><page Index="3" isMAC="true"><![CDATA[SPORT BOATSAFETY INFORMATION 1 FEATURES & FUNCTIONS 2 OPERATION 3MAINTENANCE & CARE 4 TROUBLESHOOTING & SPECIAL PROCEDURES 5 CONSUMER INFORMATION 6]]></page><page Index="4" isMAC="true"><![CDATA[Chapter 1 SAFETY INFORMATIONIDENTIFICATIONNUMBERRECORDS ...........................1-1 PrimaryI.D.Number .....................................1-1 HullIdentificationNumber(H.I.N.) ...........................1-1 EngineSerialNumber ....................................1-1 StarLabels ............................................1-2 EmissionControlInformation ..............................1-3IMPORTANTLABELS ........................................1-4 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 Labels ................................................1-5SAFETYINFORMATION ......................................1-8LimitationsOnWhoMayOperatetheSportBoat ................1-8 RequiredEquipment .....................................1-9 AdditionalEquipmentRecommendations ......................1-9 Cruising Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 OperationalRequirements ................................1-11 HazardInformation .....................................1-12 SportBoatCharacteristics ................................1-12 NightOperation ........................................1-13 Water-skiing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14RULESOFTHEROAD ......................................1-15 SteeringandSailingRules ................................1-15 RulesWhenEncounteringVessels ..........................1-16 Other Special Situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-17 ReadingBuoysandOtherMarkers .........................1-18TO GET MORE BOATING SAFETY INFORMATION . . . . . . . . . . . . . . . . .1-19 BoatingEducationandTraining ............................1-19ACCIDENTREPORTING .....................................1-20 ENJOYYOURSPORTBOATRESPONSIBLY .....................1-20]]></page><page Index="5" isMAC="true"><![CDATA[31SAFETY INFORMATION 1 IDENTIFICATIONNUMBER RECORDSRecord your Primary I.D., H.I.N., and engine numbers in the spaces provided to assist you in ordering spare parts from your Yamaha Sport Boat dealer. Also record and keep these I.D. num- bers in a separate place in case your Sport Boat is stolen.PRIMARY I.D. NUMBERF1C\ \ \ \ \ \ \ \ \ \ \The Primary I.D. number is stamped on a label 1 attached to the inside of the engine compartment.HULL IDENTIFICATION NUMBER (H.I.N.)\ \ \ \ \ \ \ \ \ \ \ \ \ The H.I.N. 2 is stamped into the hullon the right rear corner.ENGINE SERIAL NUMBERPORT\ \ \ \ \ \ \ \ \ \ \ STARBOARD\ \ \ \ \ \ \ \ \ \ \The Engine Serial Numbers are stamped on a label ➂ attached to the top of the engine oil tank.21-1]]></page><page Index="6" isMAC="true"><![CDATA[1 SAFETY INFORMATION STAR LABELSThis watercraft is labeled in California with a California Air Resources Board (CARB) star label 1. See below for a desciption of your particular label.TWO STARS - VERY LOW EMISSIONThe two-star label identifies engines that meet the Air Resources Board’s 2004 exhaust emission standards. Engines meeting these standards have 20% lower emissions that One Star- Low-Emission engines.THREE STARS - ULRA LOW EMISSIONThe three-star label identifies engines that meet the Air Resources Board’s 2008 exhaust emission standards. Engines meeting these standards have 65% lower emissions than One Star- Low-Emission engines.ONE STAR - LOW EMISSIONThe one-star label identifies engines that meet the Air Resources Board’s 2001 exhaust emission standards. Engines meeting these standards have 75% lower emissions than convention- al carbureted two-stroke engines. These engines are equivalent to the U.S. EPA’s 2006 standards for marine engines.1-2]]></page><page Index="7" isMAC="true"><![CDATA[SAFETY INFORMATION 1 EMISSION CONTROLINFORMATIONThis engine family conforms to U.S. EPA regulations for marine SI engines.APPROVAL LABEL OF EMISSION CONTROL CERTIFICATEThis label is attached to the electrical box.1 Emission control information labelMANUFACTURED DATE LABEL 2 Manufactured date labelEMISSION CONTROL INFORMATIONENGINE FAMILY :THIS ENGINE CONFORMS TO U.S. EPA REGULATIONS FOR MARINE S1 ENGINESFELs g/low - hrYAMAHA MOTOR CO., CO, LTD.SPARK PLUG GAP (mm) :TROLLING SPEED : rpm2YAMAHA Manufactured:1-3]]></page><page Index="8" isMAC="true"><![CDATA[1 SAFETY INFORMATION IMPORTANT LABELS6614 6541 2 31586 13127 10613 1679415 13 21-4]]></page><page Index="9" isMAC="true"><![CDATA[1SAFETY INFORMATION 1 3245671-5]]></page><page Index="10" isMAC="true"><![CDATA[1 SAFETY INFORMATION 891011121-6]]></page><page Index="11" isMAC="true"><![CDATA[13Do not touch or remove electrical parts when starting or running engine.14YAMAHA6R7-83623-40CERTIFIED1516SRT1000F1C1-7SAFETY INFORMATION 1]]></page><page Index="12" isMAC="true"><![CDATA[1 SAFETY INFORMATION SAFETYINFORMATIONThe safe use and operation of this boat is dependent upon the use of proper operating techniques, as well as upon the common sense, good judgment, and expertise of the oper- ator. Every operator should know the following requirements before operating the Sport Boat.  Before operating the boat, read the Owner’s/Operator’s Manual, the Operation Instruction Card, and all warning and caution labels on the boat. Also, watch the Basic Orientation Video provided with your Sport Boat. These materials should give you an understanding of the boat and its operation.  Never allow anyone to operate this boat until they too have read the Owner’s/Operator’s Manual, the Operation Instruction Card, and all warning and caution labels, and if possible watched the Basic Orientation Video. Showing them the video may help reinforce the information contained in these materials.LIMITATIONS ON WHO MAY OPERATE THE SPORT BOAT Yamaha recommends a minimum operator age of 16 years old.  Adults must supervise use by minors.  Know the operator age and training requirements for your state. A boat- ing safety course is recommended and may be required in your state. You can find local rules by contact- ing the United States Coast Guard (USCG), the National Association of State Boating Law Administrators, or your local Power Squadron.  This Sport Boat is designed to carry the operator, up to 9 passengers, and cargo. Never exceed the maxi- mum load limit or allow more than 10 persons (or 9 persons if a water skier is being pulled) to ride in the boat at one time. Weight distribution affects performance. Keep weight in the boat low and evenly distributed from side-to-side and front-to-back. Remove any unnecessary cargo and store it on shore.Maximum Load: 1800 lb (816 kg) Load is the total weight of cargo, operator and passengers.1-8]]></page><page Index="13" isMAC="true"><![CDATA[REQUIRED EQUIPMENTThe U.S. Coast Guard (USCG) has regulations which describe minimum standards of safety. You must comply with these regulations, which apply to boats like your Sport Boat which are less than 26 feet long.  Personal Flotation Devices (PFDs): Type I, II, or III as required for all people on board (see “Operational Requirements” for more informa- tion), plus at least one Type IV (throwable type).  Fire Extinguisher:At least one B-1 type hand-held portable fire extinguisher.  Visual Distress Signals:It is recommended that a USCG- approved pyrotechnic device be stored on your boat. A mirror can also be used as an emergency sig- nal. Contact your Yamaha dealer or the Coast Guard for more informa- tion.  Sound Signalling Device:Your Sport Boat is equipped with a horn that can be used to signal other boats. See “Rules of the Road” for more information.  Navigation Lights:Your Sport Boat is equipped with navigation lights for use between sunset and sunrise, and during peri- ods of reduced visibility, such as fog. Be sure these lights are work- ing and are turned on when neces- sary (see page 2-12 and 3-9 for more information).SAFETY INFORMATION 1ADDITIONAL EQUIPMENT RECOMMENDATIONSThe following equipment can help make your boating experience safer and more enjoyable:1-9  Mooring fenders and lines  Anchor with suitableline (a “Danforth” type anchor and line that is at least 6-times the depth of the water where you will drop anchorare recommended)  Manual-type bilge pump  First Aid kit  Waterproof flashlight with extra bat- teries  Tool kit with assorted screwdrivers, pliers, wrenches (including metric sizes), and electrical tape  Oar or paddle (look for one with a boat hook on the other end)  Spare parts, such as an extra set of spark plugs and fuses  Navigation charts for the where you will be boating  Tow ropewaters]]></page><page Index="14" isMAC="true"><![CDATA[1 SAFETY INFORMATION CRUISING LIMITATIONS  Scan constantly for people, objects, and other watercraft. Be alert for conditions that limit your visibility or block your vision of others.  Operate defensively at safe speeds and keep a safe distance from peo- ple, objects, and other watercraft.  Do not follow directly behind other boats.  Do not go near others to spray or splash them with water.  Avoid sharp turns or other maneu- vers that make it hard for others to avoid you or understand where you are going.  Avoid areas with submerged objects or shallow water.  Operate within your limits and avoid aggressive maneuvers to reduce the risk of loss of control, ejection, and collision.  This is a high-performance boat – not a toy. Sharp turns or jumping waves or wakes can increase therisk of back/spinal injury (paralysis), facial injuries, and broken legs, ankles, and other bones. Do not jump waves or wakes.  Do not operate the boat in rough water, bad weather, or when visibili- ty is poor; this may lead to an acci- dent causing injury or death. Be alert to the possibility of bad weath- er. Take note of weather forecasts and the prevailing weather condi- tions before setting out in your boat.  Never operate in water that is less than 3 ft (90 cm) deep, otherwise you increase your chance of hitting a submerged object, which could result in injury.  Leave a “float plan” with a responsi- ble person on shore. Tell where you plan to go and when you plan to arrive, and provide a description of your boat. Advise this person if your plans change and also when you arrive to prevent false alarms. A sample float plan is included on page 6-6.3 FT (90 CM)1-10]]></page><page Index="15" isMAC="true"><![CDATA[SAFETY INFORMATION 1OPERATIONAL REQUIREMENTS   For reasons of safety and proper  All riders must wear a Coast Guard approved personal flotation device (PFD).care of the Sport Boat, always per- form the pre-operation checks listed on page 3-4 before operating. Passengers must always sit in a designated seating area, place feet on the deck, and hold on to the hand grips when the boat is in motion.PFD  Eye protection is recommended tokeep wind, water, and glare from thesun out of your eyes while you oper-ate your Sport Boat. Restraining straps for eyewear are made which   are designed to float should your eyewear fall into the water. Footwear and gloves are recom- mended.    NEVER operate the boat after con- suming alcohol or taking drugs.Always consult your doctor on whether it is safe for you to ride in this boat if you are pregnant or in poor health.Do not attempt to modify this Sport Boat! Modifications to your boat may reduce safety and reliability, and render the boat unsafe or illegal to use.1-11]]></page><page Index="16" isMAC="true"><![CDATA[1 SAFETY INFORMATION  Attach the engine shut-off cord (lan- yard) to PFD and keep it free from steering wheel or other controls so that the engine stops if the operator accidentally leaves the helm. Failure to attach the engine shut-off cord could result in a runaway boat if the operator is ejected.After operation, remove the engine shut-off cord and the keys to avoid accidental starting or unauthorized use by children or others.31 21 Engine Shut-Off Switch2 Engine Shut-Off Cord with Clip 3 Cord connected to PFD  Scan constantly for swimmers and stay away from swimming areas. Swimmers are hard to see and you could accidentally hit someone in the water.  Avoid being hit by another boat! You should always take responsibility to watch for other traffic; other boaters may not be watching for you. If they do not see you, or you maneuver more quickly than they expect, you risk a collision.  Maintain a safe distance from other boats or watercraft, and also watch for boats’ ski ropes or fishing lines. Obey the “Rules of the Road” (see page 1-15), and be sure to check behind you before making a turn.HAZARD INFORMATION Never start the engine or let it run for any length of time in an enclosed area. Exhaust fumes contain carbon monoxide, a colorless, odorless gas that may cause death within a short time. Always operate the boat in an open area.It is also important to have the engines off when anyone is using the extended swim step on models equipped with one because of the carbon monoxide in the exhaust gases coming from underneath the step.1-12SPORT BOAT CHARACTERISTICS  Jet thrust turns the Sport Boat. Pulling the throttle levers completely back to idle produces only minimum thrust. If you are traveling at speeds above trolling, you will have rapidly decreasing ability to steer without throttle. You may still have some turning ability immediately after pulling the throttle levers back to idle, but once the engine slows down, the Sport Boat will no longer respond to steering wheel input until you apply throttle again or you reach a trolling speed. Practice turning in]]></page><page Index="17" isMAC="true"><![CDATA[SAFETY INFORMATION 1an open area without obstructions until you have a good feel for the maneuver.  Yamaha Sport Boats are water-jet propelled. The pumps are directly connected to the engines. This means that the jet thrust will pro- duce some movement whenever the engines are running. The Sport Boat has a “neutral” position, but since the Sport Boat is always pro- ducing thrust while the engines are running, some forward or reverse movement may occur.  Do not use the reverse function to slow down or stop the boat as it could cause you to lose control, be ejected, or impact the steering wheel or other parts of the boat. This could increase the risk of seri- ous injury. It could also damage the shift mechanism.  Reverse can be used to slow down or stop during slow speed maneu- vering, such as when docking. Once the engine is idling, shift to reverse and gradually increase engine speed. Make sure that there are no obstacles or people behind you before shifting into reverse.  Keep away from the intake grates while the engine is on. Items such as long hair, loose clothing, or PFD straps can become entangled in moving parts resulting in severe injury or drowning.  Stop the engines and remove the clip from the engine shut-off switch before removing any debris or weeds, which may have collected around the jet intakes.  Never insert any object into the jet thrust nozzle while the engine is running. Severe injury or death could result from coming in contact with the rotating parts of the jet pump.NIGHT OPERATION  When using your Sport Boat before dawn or after dusk, you must have both bow and stern lights operating. When at anchor in the dark, the stern light must be lit. See page 2-12 for instructions.1-13]]></page><page Index="18" isMAC="true"><![CDATA[1 SAFETY INFORMATION WATER-SKIINGYou can use the Sport Boat to tow a water skier, using the tow cleat provid- ed.It is the boat operator’s responsibility to be alert to the safety of the water-skier and others. Know and follow all state and local water-skiing regulations in effect for the waters in which you will be operating.The following are some important con- siderations for minimizing risks while water-skiing.  The skier should wear an approved PFD, preferably a brightly colored one so boat operators can see the skier.woven, sturdy and snug fitting apparel such as denim, but does not include spandex or similar fabrics like those used in bicycle shorts.  A second person should be on board as a spotter to watch the skier; in most states it is required by law. Let the skier direct the opera- tor’s control of speed and direction with hand signals. The port-side seat swivels for a backward-facing observer. Be sure the seat is locked in place (pg. 2-13) before getting underway.  When preparing to pull a skier, oper- ate the boat at the slowest possible speed until the boat is well away from the skier and slack in the towrope is taken up. Make sure that the rope is not looped around any- thing.After checking that the skier is ready and that there is no traffic or other obstacles, apply enough throttle to raise the skier.  Make smooth, wide turns. The Sport Boat is capable of very sharp turns, which could exceed the abilities of the skier. Keep the skier at least 50m (150 ft), about twice the dis- tance of a standard towrope, away from any potential hazard.  Be alert to the hazard of the towrope handle snapping back at the boat when the skier falls or is unable to get up on the skis. The skier should wear protective clothing. Severe internal injuries can occur if water is forced into body cavities as a result of falling into the water or while reboarding. Normal swimwear does not adequately pro- tect against forceful water entry into rectum or vagina. The skier should wear a wetsuit bottom or clothing that provides equivalent protection. Such clothing includes thick, tightly1-14]]></page><page Index="19" isMAC="true"><![CDATA[RULES OF THE ROADYour Yamaha Sport Boat is legally con- sidered a powerboat. Operation of the Sport Boat must be in accordance with the rules and regulations governing the waterway on which it is used.Just as there are rules that apply when you are driving on streets and high- ways, there are waterway rules that apply when you are operating your boat. These rules are used internation- ally, and are also enforced by the United States Coast Guard and local agencies. You should be aware of these rules, and follow them whenever you encounter another vessel on the water.Several sets of rules prevail according to geographic location, but are all basi- cally the same as the International Rules of the Road. The rules presented here in this Owner’s/Operator’s Manual are condensed, and have been provid- ed for your convenience only. Consult your local U.S. Coast Guard Auxiliary or Department of Motor Vehicles for a complete set of rules governing the waters in which you will be operating your boat.STEERING AND SAILING RULESWhenever two vessels on the water meet one another, one vessel has the right-of-way; it is called the “stand-on” vessel. The vessel that does not have the right-of-way is called the “give-way” or “burdened” vessel. These rules determine which vessel has the right- of-way, and what each vessel should do.SAFETY INFORMATION 1Stand-On VesselThe vessel with the right-of-way has the duty to continue its course and speed, except to avoid an immediate collision. When you maintain your direction and speed, the other vessel will be able to determine how best to avoid you.Give-Way VesselThe vessel which does not have the right-of-way has the duty to take posi- tive and timely action to stay out of the way of the stand-on vessel. Normally, you should not cross in front of the ves- sel with the right-of-way. You should slow down or change directions briefly and pass behind the other vessel. You should always move in such a way that the operator of the other vessel can see what you are doing.The General Prudential Rule regarding the right-of-way is that if a collision appears unavoidable, neither boat has the right-of-way. Both boats must avoid the collision.In other words, follow the standard rules except when a collision will occur unless both vessels try to avoid each other. If that is the case, both vessels become give-way vessels.1-15]]></page><page Index="20" isMAC="true"><![CDATA[1 SAFETY INFORMATION RULES WHEN ENCOUNTERINGVESSELSThere are three main situations that you may encounter with other vessels which could lead to a collision unless the Steering Rules are followed:Meeting: you are approaching another vessel head-onCrossing: you are traveling across another vessel's pathOvertaking: you are passing or being passed by another vesselIn the following illustration, your boat is in the center. You should give the right- of-way to any vessels shown in the white area (you are the give-way ves- sel). Any vessels in the shaded area must yield to you (they are the give- way vessels). Both you and the meet- ing vessel must alter course to avoid each other.MeetingIf you are meeting another power ves- sel head on, and are close enough to run the risk of collision, neither of you has the right-of-way! Both of you should alter course to avoid an acci- dent. You should keep the other vessel on your port (left) side. This rule does not apply if both of you will clear one another if you continue on your set course and speed.1-16CrossingWhen two power-driven vessels are crossing each other's path close enough to run the risk of collision, the vessel which has the other on the star- board (right) side must keep out of the way of the other. If the other vessel is on your starboard (right) side, you must keep out of its way; you are the give- way vessel. If the other vessel is on your port (left) side, remember that you should maintain course and direction, provided the other vessel gives you the right-of-way as it should.]]></page><page Index="21" isMAC="true"><![CDATA[OvertakingIf you are passing another vessel, you are the give-way vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if another vessel is passing you, you should maintain your speed and direction so that the other vessel can steer itself around you.SAFETY INFORMATION 1Narrow Channels and BendsWhen navigating in narrow channels, you should keep to the right when it is safe and practical to do so. If the oper- ator of a power-driven vessel is prepar- ing to go around a bend that may obstruct the view of other water ves- sels, the operator should sound a pro- longed blast of four to six seconds on the horn. If another vessel is around the bend, it too should sound the horn. Even if no reply is heard, however, the vessel should still proceed around the bend with caution.Fishing Vessel Right-of-WayAll vessels fishing with nets, lines or trawls are considered to be “fishing vessels” under the International Rules. Vessels with trolling lines are not con- sidered fishing vessels. Fishing ves- sels have the right-of-way regardless of position. Fishing vessels cannot, however, impede the passage of other vessels in narrow channels.Sailing Vessel Right-of-WaySailing vessels should normally be given the right-of-way. The exceptions to this are:1. When the sailing vessel is overtak- ing the power-driven vessel, the power-driven vessel has the right- of-way.2. Sailing vessels should keep clear of any fishing vessel.3. In a narrow channel, a sailing ves- sel should not hamper the safe pas- sage of a power-driven vessel that can navigate only in such a chan- nel.GIVE-WAYGIVE-WAY VVESSEELLOTHER SPECIAL SITUATIONSThere are three other rules you should be aware of when operating your boat around other vessels.1-17]]></page><page Index="22" isMAC="true"><![CDATA[1 SAFETY INFORMATION“7”“6”RB “L” or RG “L”“5”“4”“3”“A”“1”Proceeding toward head of navigation from seawardSECONDARY CHANNEL BUOYS STARTS NEW NUMBERING SYSTEMN “2”C “1”Odd number. Leave to port.Top Mark Green LightOldNewNew RB “L”CAN BUOY ORWhite LightOldRB “L”LIGHTED PREFERREDCHANNEL TO PORT BUOYNo number. Topmost band preferred channel is to left of buoy. Letter has no lateral significance, used for identification and location purposes. Red or RedWhite Light LightOROld NewN “2”Even number. Leave to starboard.No changered -NUN BUOYC “1”“1” “3” “5” “7”LIGHTED BUOY (Port Hand)Odd number, increasing toward head of navigation. Leave to port (left) pro- ceeding“2”1-18White LightOldORGreen LightNew“2” “4” “6”LIGHTED BUOY (Starboard Hand) Even number, increasing toward head of navigation. Leave to starboard (right) proceeding up-streamWhite LightOldORGreen LightNew“A”LIGHTED SAFE WATER BUOYNo number. Marks midchannel, pass on either side. Letter has no lateral sig- nificance, used for identification and location purposes.ORMAIN CHANNELSECONDARY CHANNEL]]></page><page Index="23" isMAC="true"><![CDATA[Reading Buoys and Other MarkersThe waters of the United States are marked for safe navigation by the later- al system of buoyage. Simply put, buoys and markers have an arrange- ment of shapes, colors, numbers and lights to show which side of the buoy a boater should pass on when navigating in a particular direction. The markings on these buoys are oriented from the perspective of being entered from sea- ward (the boater is going towards the harbor). Red buoys are passed on your starboard (right) side when proceeding from open water into port, and black buoys are to your port (left) side. An easy way to remember the meaning of the colors is the phrase “red right returning.” When navigating out of the harbor, your position with respect to the buoys should be reversed; red buoys should be to port and black buoys to starboard.Many bodies of water used by boaters are entirely within the boundaries of a particular state. The Uniform State Waterway Marking System has been devised for these waters.This system uses buoys and signs with distinctive shapes and colors to show regulatory or advisory information. These markers are white with black let- ters and orange borders. They signify speed zones, restricted areas, danger areas, and general information.Remember, markings may vary by geo- graphic location. Always consult local boating authorities before riding your boat in unfamiliar waters.SAFETY INFORMATION 1TO GET MORE BOATINGSAFETY INFORMATIONBe informed about boating safety. Additional publications and information can be obtained from many organiza- tions, including the following.United States Coast GuardConsumer Affairs Staff (G-BC) Office of Boating, Public, and Consumer AffairsUS Coast Guard Headquarters Washington, D.C. 20593-0001Boating Safety Hotline:1-800-368-5647Other Sources:You can find local rules by contacting the National Association of State Boating Law Administrators, or your local Power Squadron.BOAT EDUCATION AND TRAININGThe Online Boating Safety Course, available through the watercraft section of the yamaha-motor.com website, is a free, 50-question learning course avail- able to the public. Upon successful completion of 80 percent or better, the user can request a certificate of com- pletion by mail or can download one immediately. The Online Boating Safety Course, provided by the Boat/US Foundation, is approved by the National Association of State Boating Law Administrators (NASBLA) and recognized by the United States Coast Guard. This course meets the education requirement for those states that recognize non-proctored, NAS- BLA-approved courses.1-19]]></page><page Index="24" isMAC="true"><![CDATA[1 SAFETY INFORMATION ACCIDENTREPORTINGBoat operators are required by law to file a Boating Accident Report with their state boating law enforcement agency if their boat is involved in any of the fol- lowing accidents:1. There is loss of life or probable loss of life.2. The is personal injury which requires medical attention beyond first aid.3. There is damage to boats or other property which exceeds $500.00.4. There is complete loss of a boat.Contact local law enforcement per- sonnel if a report is necessary.ENJOY YOUR SPORTBOAT RESPONSIBLYYou share the areas you enjoy when operating your boat with others and with nature. So your enjoyment includes a responsibility to treat these other people, and the lands, waters, and wildlife with respect and courtesy.Whenever and wherever you are boat- ing, think of yourself as the guest of those around you. Remember, for example, that the sound of your boat may be music to you, but it could be just noise to others. And the exciting splash of your wake can make waves others won't enjoy. Avoid riding close to shoreline homes and waterfowl nesting areas or other wildlife areas, and keep a respectful distance from fishermen, other boats, swimmers, and populated beaches. When travel in areas like these is unavoidable, operate slowly and obey all laws.Remember that pollution can be harm- ful to the environment. Do not refuel or add oil where a spill could cause dam- age to nature. And keep your surround- ings pleasant for the people and wildlife that share the waterways: don't litter!When you go boating responsibly, with respect and courtesy for others, you help ensure that our waterways stay open for the enjoyment of a variety of recreational opportunities.1-20]]></page><page Index="25" isMAC="true"><![CDATA[Chapter 2 FEATURES & FUNCTIONSLOCATIONOFMAINCOMPONENTS ............................2-1OPERATIONOFCONTROLSANDOTHERFUNCTIONS .............2-5 Steering ..............................................2-5 TiltLever .............................................2-5 EngineShut-OffSwitch ...................................2-6 MainSwitches .........................................2-6 ThrottleLevers .........................................2-7 ShiftLever ............................................2-7 FuelTankFillerCap .....................................2-9 Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Overheat Warning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Swivel Seat Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 StereoSystem ........................................2-13 Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 StorageCompartments ..................................2-14 FrontWalk-Through ....................................2-16 Rear Walk-Through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 SwimPlatform ........................................2-17]]></page><page Index="26" isMAC="true"><![CDATA[]]></page><page Index="27" isMAC="true"><![CDATA[FEATURES & FUNCTIONS 2 LOCATION OF MAIN COMPONENTS14 2Main Features: 1 Fuel Tank2 Battery3 Blower MotorPort/Starboard Features:4 Flush Attachments5 Electrical Boxes6 Oil Tanks7 Oil Tank Cap/ Dipstick8 Mufflers9 Muffler Boxes10 Spark Plugs/ Spark Plug Caps11 Air Filter Case12 Hood Supports13 Engine Compartment Vent Outlets14 Engine Compartment Vent Inlets15 Fuel Tank Compartment Air Ventilation16 Fuel Tank Compartment Drain Plug17 Jet Pumps18 Jet Thrust Nozzles19 Reverse Gate18 16 811 11 10 101513 436 5 6 5 12 7712991718 18 19 192-117]]></page><page Index="28" isMAC="true"><![CDATA[2 FEATURES & FUNCTIONS14535332062623D 3 19318    B 97B517C36A 78331022C3 1211 146 1581713 162-2]]></page><page Index="29" isMAC="true"><![CDATA[LOCATION OF MAIN COMPONENTS:1 Bow Light2 Bow Eye3 Storage Compartments4 Bow Anchor Locker5 Grab Handles6 Cleats7 Courtesy Lights8 Fuel Pump Access Hatch9 Throttles10 Shifter11 Stern Light Storage12 Stern Light Socket13 Ski Tow Hook14 Jet Pump Clean-out Access Panel15 Pump Clean-out Interlock Switches16 Rear Boarding Step17 Accessory Pedestal Table Mounts18 Tilt Adjustable Steering Wheel19 Glove Box20 Center Walk-Through Folding Windshield21 Folding Walk-Through Transom Seat Back22 Fire Extinguisher Holder23 Ski LockerLOCATION OF STEREO COMPONENTS:A Remote Control Keypad B SpeakersC SpeakersD CD Player/Receiver2-3FEATURES & FUNCTIONS 2]]></page><page Index="30" isMAC="true"><![CDATA[2 FEATURES & FUNCTIONS LOCATION OF MAIN COMPONENTS381 110 SE 1/2 1 11EEFIIIIISIIII1 2 3 4Speedometer Tachometer Compass Fuel Gauge5 Ignition Switch Keys6 Steering Wheel7 Tilt Adjustment Lever8 Switches and Breakers24 5 6 7Rx 1P0 M0 02 91440 4535 MPH 50 30 553 4 5RPM6 7 8 x 1 0 0 02832 010 602 109PORT 5STARBOARD 5 6Control Features:7564213457Control Features:1 Deck Drain2 Clean-out Compartment Drain3 Speedometer Pick-up4 Steering Nozzle5 Pump Gates6 Ladder7 Trailer Strap EyesIFUELI2-47]]></page><page Index="31" isMAC="true"><![CDATA[OPERATION OF CONTROLS AND OTHER FUNCTIONSSTEERINGFEATURES & FUNCTIONS 2 TILT LEVER354M0P4H5 50     5 63 4 5Rx 1P0M060 7 8     320  55      23 4 Rx 1P0M00 7 89 2 109        10 60       1 10 111SE 1/2 11IFUEL1➀ Steering wheelYour Sport Boat can be steered by turn- ing the steering wheel the same direc- tion you wish to travel, to the right or left. When the wheel is turned, the angle of the jet (output) nozzles at the rear of the craft is changed, and the change in direction of the nozzles changes the direction of the boat accordingly. Since the strength of the jet thrust determines the speed and direction of a turn, the throttle must always be opened above idle when attempting a turn, except at trolling speed.Because boats steer from the stern (rear), the stern of the boat swings out in the opposite direction of your turn. If you turn to the starboard (right), for example, the stern of the boat will swing to the left. Keep this in mind when navigating near a person in the water, such as a down skier, or an obstacle, such as a dock.1The tilt lever 1 is located under the steering wheel and is used to adjust the tilt of the steering wheel. There are three positions.To adjust the tilt, pull the lever up, and then move the steering wheel up or down to the desired position. The lever will lock into place when the wheel is moved into one of the three available positions.WARNING• Never touch the tilt lever during operation, otherwise the steering wheel could suddenly change position, which may lead to an accident.• Be sure the steering wheel is locked in position after adjust- ment. If the steering wheel is not locked in position, it may sudden- ly change position during opera- tion, which may lead to an accident.2-5EEFIIIIISIIIII]]></page><page Index="32" isMAC="true"><![CDATA[2 FEATURES & FUNCTIONS ENGINE SHUT-OFF SWITCHThe clip on the end of the engine shut- off cord must be attached to the engine shut-off switch for the engines to run. The cord must be attached to a secure place on the operator’s personal flota- tion device (PFD). Should the operator fall overboard or leave the helm, the cord will pull out the clip, stopping igni- tion to both engines. This will prevent the boat from running away under power.WARNING  Always attach the engine shut-off cord to your personal flotation device (PFD) BEFORE starting the engines. Failure to attach the cord could result in a runaway boat if the operator is ejected.  Do not attach the cord to clothing that could tear loose. Do not route the cord in such a way that it could become entangled, pre- venting it from functioning.  Avoid accidentally pulling the cord during normal operation. Once the engines have stopped you have no steering control of the boat which could result in an accident. Also, without engine power, the boat could slow rapid- ly from planing speed. This could cause people and objects in the boat to be thrown forward, which could cause injury.MAIN SWITCHESThere is a main switch for each engine. The main switches control the ignition and electrical circuits as follows:1 23➀ Engine shut-off switch➁ Clip➂ Engine shut-off cord (lanyard)211 Port (left) engine2 Starboard (right) engine2-6PW CD FM 1 2V T JVC 3 4V T AM 5 6 By Prospec ElectronicsONSTARTOFFONSTARTOFF]]></page><page Index="33" isMAC="true"><![CDATA[2WARNING421 32-7OFF:Ignition circuits are switched off. The engine cannot be started but other switches will operate. (The key can be removed.)ON:Ignition circuits are switched on. (The key cannot be removed).START:The starter motor will turn to start the engine. (When the key is released, it returns automatically to “ON.”)NOTE:• The engine will not start when theengine shut-off cord clip is removed from the engine stop switch. The starter motor will turn over without the cord attached.• The ignition switch will not operate (the starter motor will not turn over) if the battery switch in the battery compartment is turned to the off position. See page 4-3 for more information.THROTTLE LEVERSFEATURES & FUNCTIONSWARNINGBefore starting the engine, always check the operation of each throttle lever. It should move smoothly through its full range of operation. Otherwise, there could be loss of control and an accident.A separate throttle lever controls each engine. In normal operation the throttle levers are moved together. Moving the throttle levers forward increases engine speed. Move both throttles to the idle position before using the shift lever.SHIFT LEVERSEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING.  Check throttle, steering, and shiftlever for proper operation beforestarting the engines.  Shift into neutral before startingengines.  Put throttle levers in idle positionbefore shifting.  Make sure there are no people orobjects behind the boat beforestarting or shifting into Reverse.  When operating in Reverse, go slowly. Do not open the throttle more than half. Otherwise, the boat may become unstable, which could result in loss of con-trol and an accident.  Do not shift into Reverse whiletraveling at planing speeds. Loss of control, boat swamping, or damage to the boat could occur.1 Throttle lever, port (left) engine2 Throttle lever, starboard (right) engine3 Idle4 Full speed]]></page><page Index="34" isMAC="true"><![CDATA[2 FEATURES & FUNCTIONSNOTE: This Sport Boat is equipped with a mechanical interlock that pre- vents shift lever movement unless both throttle levers are put in the idle posi- tion first. It also has a start-in-gear pro- tection neutral switch that prevents the engines from cranking if the shift lever is not in Neutral.1231 Forward 2 Neutral 3 ReverseNeutralThe jet pump gates are dropped down part way over the jet nozzles. Some jet thrust is to the rear and some jet thrust is redirected forward. This balance of thrust acts like “neutral” to keep the boat from moving.The shift lever controls the direction of travel.The drive line on the Sport Boat is direct drive, so jet thrust is always being produced while the engines are running. The direction of the boat is controlled by jet pump gates which direct the flow of the jet thrust as fol- lows:ForwardThe jet pump gates are lifted all the way up. All jet thrust is to the rear, which moves the boat forward.Leave the throttles in the idle posi- tion when Neutral is selected. The boat will start moving as if it was in Forward or Reverse if engine speed is increased above idle in Neutral.WARNING2-8]]></page><page Index="35" isMAC="true"><![CDATA[ReverseFEATURES & FUNCTIONS 2GAUGES1. SpeedometerThis meter shows the boat speed in miles per hour (mph).SPEEDOMETER4 5R P M6 73 x1000 82 91 110 SE 1/2 1 11The jet pump gates are dropped all the way down over the jet nozzles. Jet thrust is redirected toward the bow of the boat, which moves the boat backward.IIIIIIEEIIIIFUEL TANK FILLER CAPTo remove the fuel tank filler cap, turn it counterclockwise.11 Fuel tank filler capBe sure to tighten the cap securely before operating.The Sport Boat has two tachome- ters which display engine rpm. The one on the left is for the port engine. The one on the right is for the star- board engine. For cruising, adjust the throttle levers so both engines are running at the same rpm.TACHOMETERS4 5R P M6 73 x1000 82 91 110 SE 1/2 1 11EEFFIISSIIIIII2-9I2. TachometersFUELIFUEL40 4535 MPH 50 3 0 5 55 63 4 Rx 1P0 M0 0 7 82010 609 2 10II40 4535 MPH 50 3 0 5 55 63 4 Rx 1P0 M0 0 7 82010 609 2 10NOTE: Because of the mechanical throttle linkage, the throttle levers may not be exactly even with one another when the engines are running at the same rpm.]]></page><page Index="36" isMAC="true"><![CDATA[2 FEATURES & FUNCTIONS3. Fuel Level GaugeThe fuel level gauge shows the amount of fuel in the fuel tank. The ignition switch must be in the “ON” position to activate the gauge.4. CompassThe compass shows your direction of travel.5. Warning IndicatorsThere are three warning indicators in each tachometer to alert you about certain conditions on your Sport Boat. These warnings corre- spond to the engine monitored by the tachometer.Check Engine – If a sensor mal- function or a short circuit is detect- ed, the warning indicator will come on. If this occurs, reduce engine speed and return to shore. Have a Yamaha dealer check the engine and circuits.Engine Overheat – This model is equipped with an engine overheat warning system. See the following section for an explanation.Oil Pressure – If oil pressure does not rise to specification, the oil pres- sure warning indicator comes on. At the same time, engine speed reduc- tion control is activated, limiting maximum speed to 3000 rpm. If this occurs, reduce engine speed and return to shore. Have a Yamaha dealer check the engine oil pres- sure.3 4 5Rx 1P0M060 7 82 109111SE 1/2 11FUEL LEVEL GAUGE4 5R P M6 73 x1000 8 2 9 1 11040 4535 MPH 50 3 0 5 52010 605 63 4 Rx 1P0 M0 0 7 89 2 10 1/2 111FUELSE IIIIIIIIEEEIIIIIIAlways consider the distance you are traveling and the amount of fuel you have available. Be sure you have enough fuel to reach your next fuel stop. A good tip to remember is to use a third of your fuel to get out, a third to get back, and keep a third in reserve.Low Fuel Warning Indicator – If the fuel tank is too low to continue normal oper- ation much longer, this warning light 1 will come on. Refill the fuel tank as soon as possible (see “Filling the Fuel Tank,” page 3-3).LOW FUEL WARNING INDICATOR30 4567EEEFFFIIIISSII40 4535 MPH 5055 3 RPM 8 x 1000201060 29FUEL1 10 1/2 11IIII2-10IFUEL354M0P4H5 50 320 55 10 605 623 4 Rx 1P0M00 7 89 1 10]]></page><page Index="37" isMAC="true"><![CDATA[OVERHEAT WARNING SYSTEMFEATURES & FUNCTIONS 2If water is not circulating, something may be clogging the jet intake grate. Refer to the Jet Pump Clean-Out pro- cedures on page 5-5 for further infor- mation.If the cause of overheating cannot be found and corrected, take special precautions to avoid major engine damage while you return to shore.SINGLE ENGINE OVERHEATING — Shut off the overheating engine and use the properly running engine to return to shore. Operate at “no- wake” speed to prevent water from flooding the non-operating engine through the cooling water intake.BOTH ENGINES OVERHEATING — If getting a tow from another vessel is not possible, operate both engines just slightly above idle while you return to shore. If you can be towed, refer to “Towing the Sport Boat” on page 5-3.The engine has an overheat warning device. If either engine starts to over- heat, the engine speed of the affected engine will be limited to 3000 rpm.Each engine is equipped with cooling- water pilot outlets on the starboard side of the hull. Check that water comes out of the outlet while the engine is run- ning, particularly while applying throttle. If you do not see any water at the out- let, cooling water may not be circulating in the engine.CAUTION:PILOT OUTLETSPILOT OUTLETSNOTE: If water cooling passages on the engines are dry, it will take about 20 seconds for water to reach the pilot out- lets after starting.2-11]]></page><page Index="38" isMAC="true"><![CDATA[2 FEATURES & FUNCTIONS SWITCHESLightsThis toggle switch controls the required on-board lighting. Press the top of the switch to turn on both the bow light and stern light for night running. Press the bottom of the switch to operate the stern light alone when anchored at night. Put the switch in the middle posi- tion to turn off all lights (see page 3-9).HornPressing this switch activates the horn. The horn can be used to signal other boats as required by the “Rules of the Road” (see page 1-15).NOTE: The helm switches will not work if the battery switch in the battery com- partment is turned to the off position. See page 4-3 for more information.Accessory OutletThere is a 12VDC outlet with resettable circuit breaker located in the portside console storage compartment.1234561 Blower2 Bilge Pump3 Stereo4 Courtesy Lights 5 Lights6 HornBlowerPress this switch to turn on the blower to ventilate the engine compartment. See page 3-9 for more information.Bilge PumpPress this switch to activate the bilge pump. See page 3-8.StereoThis is the master control for the stereo system. Press this switch to allow CD or radio operation.Courtesy LightsThis switch turns on the lights located in the recess on each side of the gun- wale.12 VDC BREAKERCOURTESY LIGHT2-12Switch Circuit BreakersThe electrical circuit for each switch is protected by a circuit breaker. If the button above a switch pops out, push it back in with your finger. If it pops out again, ask your Yamaha dealer to inspect the electrical system.]]></page><page Index="39" isMAC="true"><![CDATA[FEATURES & FUNCTIONS 2FRICTION ADJUSTMENTSWIVEL LEVERFORWARD/ BACKWARD LEVERNOTE: There is also an accessory fuse at the battery (see page 4-15).SWIVEL SEAT OPERATIONThe driver’s and mid-ship passenger’s seats are two-way adjustable.To move the seat forward or back, pull up on the lever located under the front of the seat. Move the seat to the desired position, then release the lever.To rotate the seat, first move the seat to its fully forward position. Then, pull up on the lever located under the side of the seat. Release the lever once you begin to pivot. The seat will pivot freely up to 180°, and will automatically lock into the fully front-facing or rear-facing position. Use the rear-facing position of the passenger seat for an observer when someone is water-skiing behind the Sport Boat.The driver must always be locked into the full front-facing position and the passenger must be locked into either the full front-facing or, if observing a water-skier, the full rear-facing position before getting underway.STEREO SYSTEMA stereo CD player/receiver is stan- dard. The system consists of the CD player/receiver, four speakers, and a remote control keypad at the helm. Refer to the stereo system owner’s manual included with your boat.2-13PW CD FM 1 2V T JVC 3 4V T AM 5 6 By Prospec ElectronicsONSTARTOFFONSTARTOFF]]></page><page Index="40" isMAC="true"><![CDATA[2 FEATURES & FUNCTIONS ENGINE HOODThere are two hood latches located under the front of the rear seat. To open the engine hood, lift both latch hooks upward and lift the hood. The hood is supported by gas-filled struts.Hood Latches and StrutsSTORAGE COMPARTMENTSYour boat has 12 convenient on-board storage compartments.Bow Anchor StorageUnder Front SeatsPull up the seat cushions to access the storage compartments.Ski Locker2-14]]></page><page Index="41" isMAC="true"><![CDATA[Glove BoxFEATURES & FUNCTIONS 2 Under Rear Side SeatsPort-Side ConsolePull up the seat cushions to access the storage compartments.Starboard Side Rear CompartmentDriver’s Side Console2-15Port Gunwale Battery CompartmentWARNINGDo not carry any flammable sub- stances in the battery compartment or any heavy or metal items that can damage the battery or cause a short circuit. Sparks or fire could result.]]></page><page Index="42" isMAC="true"><![CDATA[2 FEATURES & FUNCTIONS FRONT WALK-THROUGHIf desired, the Walk-Through to the bow of the boat can be closed.DoorwayWindshieldUnlatch the folding door from the port side console by pulling the rubber latch. Unfold the door and guide the edge of it into the channel on the dri- ver’s side helm console. To hold the door in place, hook the rubber latch to the metal tab on the front side of the door.Unsnap the retaining strap 1 from the windshield and pivot it into place. Rotate the two latches 2 to keep the windshield secured. When the wind- shield is open, be sure to secure it with the retaining strap to keep it from mov- ing while underway or trailering.REAR WALK-THROUGHFor easy access from the cabin area to the stern patio area and swim platform, open the Rear Walk-Though. Lift out and stow the center rear seat cushion. Fold the back of the seat down to open the walk-through.To close the Rear Walk-Through, lift the back of the seat to the upright posi- tion. Press the center seat cushion firmly into place.To open the doorway, pull the rubber latch to release the folding door. Fold the door into the storage opening, then secure it with the rubber latch.2-16]]></page><page Index="43" isMAC="true"><![CDATA[SWIM PLATFORMThe swim platform area provides a place to stand or sit while putting on skis or a wakeboard, and includes a ladder to make boarding from the water easier. To use the ladder, pull it out from underneath the swim platform until it can drop down. Before operating the boat, return the ladder to its storage position.WARNINGStay away from the swim platform area while the engines are running. Exhaust gases coming from under- neath it contain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea, dizziness, and drowsiness.FEATURES & FUNCTIONS 22-17]]></page><page Index="44" isMAC="true"><![CDATA[]]></page><page Index="45" isMAC="true"><![CDATA[OPERATION 3 Chapter 3OPERATIONFUELANDOIL .............................................3-1 Gasoline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2OILINJECTIONSYSTEM .....................................3-2GASOLINEANDENGINEOILFILLING ..........................3-3 FillingtheGasolineTank ..................................3-3 EngineOilLevel ........................................3-3PRE-OPERATIONCHECKS ...................................3-4 CheckList ............................................3-4 CheckPoints ..........................................3-5OPERATION ..............................................3-13 StartingtheEngines ....................................3-13 StoppingtheEngines ...................................3-15 Break-InProcedure .....................................3-16DRIVINGYOURSPORTBOAT ................................3-17 GettingtoKnowYourSportBoat ...........................3-17 Learning to Operate Your Sport Boat . . . . . . . . . . . . . . . . . . . . . . . . 3-17 TurningtheSportBoat ...................................3-18 Boating with Passengers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 BoardingfromtheWater .................................3-19 BoardingfromaDockorLandingJetty ......................3-20 Stopping .............................................3-21 Docking .............................................3-21 Leaving a Dock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 Beaching ............................................3-22 Anchoring ............................................3-23 CrossingWakesandSwells ..............................3-24POST-OPERATIONCHECKS .................................3-25TRAILERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27 Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27 TraileringChecklist .....................................3-27 BackingYourTrailer ....................................3-28 Launching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29 Loading .............................................3-29 Lifting ...............................................3-30]]></page><page Index="46" isMAC="true"><![CDATA[]]></page><page Index="47" isMAC="true"><![CDATA[FUEL AND OIL GASOLINEUse regular unleaded 87 octane (R+M ÷ 2) gasoline.WARNINGGASOLINE AND ITS VAPORS ARE HIGHLY FLAMMABLE AND EXPLO- SIVE! Do not smoke when refueling, and keep away from sparks, flames, or other sources of igni- tion. Stop engines and turn ignition keys to Off before refueling.  Refuel in a well-ventilated area. If the Sport Boat is in the water, be sure it is securely moored to the fueling dock. All passengers must be out of the boat during refueling.  Take care not to spill gasoline. If gasoline spills, wipe it up imme- diately with dry rags. Always properly dispose of gasoline- soaked rags. Avoid overfilling the fuel tank. Stop filling when the fuel level just reaches the bottom of the filler tube. Do not fill up the filler tube because fuel expands as it warms up and could overflow.  Tighten the filler cap securely after refueling.  If you should swallow some gasoline, inhale a lot of gasolineOPERATION 3vapor, or get gasoline in your eyes, get immediate medical attention.  If any gasoline spills onto your skin, immediately wash with soap and water. Change clothing if gasoline spills on it.Use only fresh gasoline that has been stored in clean containers.GasoholThere are two types of gasohol: gaso- hol containing ethanol and that con- taining methanol. Gasohol containing ethanol can be used if ethanol content does not exceed 10% and the fuel meets minimum octane ratings. Gasohol containing methanol is not recommended by Yamaha because it can cause fuel system damage or engine performance problems.Ring Free Fuel AdditiveGasoline is a precise blend of many dif- ferent substances, each chosen to give certain characteristics. Gasoline blends have been changing in recent years in response to concerns about pollution and resulting emissions regu- lations. One of the most obvious changes has been the elimination of lead from fuels.As gasoline has changed, the amount of additives such as aromatics and oxygenates has increased. These additives are important for the engines in passenger cars, but they can have detrimental effects in marine engines.CAUTION:3-1]]></page><page Index="48" isMAC="true"><![CDATA[3 OPERATIONWhile many additives available may reduce deposits, Yamaha recommends the use of Ring Free Fuel Additive, available from your Yamaha dealer. Ring Free has repeatedly proven its ability to clean combustion deposits from inside the engine, notably in the critical piston-ring-land area, and fuel system components. Follow product labeling for use instructions.ENGINE OILRecommended oil: YAMALUBE 4-W. If YAMALUBE 4-W is not available, another 10W-30 4-cycle engine oil with an API rating of SE, SF, SG, SH, or SJ.Stop filling when the fuel just becomes visible in the bottom of the filler tube. Do not “top off” the tank, because gasoline could spill out. Be sure to tighten the cap securely.Be careful when refueling. Avoid getting water or other contaminants in the fuel tank. Contaminated fuel can cause poor running or engine damage.Fuel tank capacity: 50 US gal (189 lit)ENGINE OIL LEVELCheck the oil level in both engines before each use. Check the oil on each engine when cold to be sure there is enough oil to run the engine.Be sure the engine has enough oil but do not overfill. If there is too lit- tle oil, the engine can be damaged. If there is too much oil, the air filter can become saturated with oil, per- manently damaging the filter and reducing engine performance. Follow the checking procedure carefully.NOTE:• Each engine has an oil-tank sys- tem. It is normal for the oil level to vary depending upon whether the engine is cold or at operating tem- perature.• Adding 1 US qt. (0.95 l) of oil will raise the oil level on the dipstick by approximately 2.2 in. (5.6 mm).CAUTION:GASOLINE AND ENGINE OIL FILLINGFILLING THE GASOLINE TANKCAUTION:Open the fuel tank filler cap, and slow- ly add fuel to the fuel tank. Be careful not to spill fuel or overfill the tank.3-2]]></page><page Index="49" isMAC="true"><![CDATA[To check oil, be sure the boat is level, either in the water or on the trailer. Open the engine compartment by pulling up on the two latches located under the front of the rear seat.OPERATION 3 result in an overfilled engine once itwarms up.4) Repeat for the other engine.Warm Engine Check1) Be sure the engine is warmed to operating temperature.NOTE: The engines are at the proper operating temperature after they have been run for 5 minutes or more at 7,000 rpm or above and then at a trolling speed for 2~3 minutes. If the boat is on the trailer, run the engine with the flush attachment at an idle speed for 6 to 8 minutes, or at least 13 minutes if air temperature is 59° F (15°C) or colder.2) Remove the oil tank filler cap 1, wipe the dipstick with a clean rag, and then screw the cap on securely. Remove the cap again and check the oil level.3) The oil level should be between the minimum and maximum level marks. If the level is below the “L” mark 2, then add only enough oil to raise the level above the “L” mark but never above the “F” mark 3.4) Repeat for the other engine.If the level is above the “F” mark, the engine is overfilled. Consult a Yamaha dealer to have oil extracted from the engine to avoid damage.113Cold Engine Check1) Remove the oil tank filler cap 1, wipe the dipstick with a clean rag, and then screw the cap on securely. Remove the cap again and check the oil level.2) If the level is at least at the minimum level “L” mark 2 on the dipstick, but less than the “F” mark 3, the engine can be operated.3) If oil must be added, add just enough oil to raise the level to the “L” mark. Adding more oil couldCAUTION:3-3]]></page><page Index="50" isMAC="true"><![CDATA[3 OPERATION PRE-OPERATIONCHECKS CHECK LISTBefore Operating this Sport Boat, per- form the following checks:WARNINGIf any item in the Pre-Operation check is not working properly, have it inspected and repaired before operating the Sport Boat. Otherwise an accident could occur.ITEMCHECKPAGE REF.BEFORE LAUNCH OR OPERATION:STEERINGCheck for proper steering operation.3-5THROTTLECheck for proper throttle operation.3-5SHIFTINGCheck for proper shift operation.3-5FIRE EXTINGUISHERCheck readiness of the extinguisher.3-6HULLCheck the hull for damage or cracks before launching.ACCESS PORT CAPSCheck for proper installation.3-6JET (WATER) INTAKESCheck that no debris is in the intakes before launching.3-7FUEL SYSTEMCheck fuel system for leaks.3-7FUEL AND ENGINE OIL LEVELSCheck fuel and oil level; add as necessary.3-7BATTERYCheck battery condition, mounting, and connection.3-7DRAINAGE SYSTEMCheck, and remove all water and fuel residue before launching. Be sure drain plugs are tightened.3-7ENGINE COMPARTMENTOperate the blower for at least 4 minutes. Open engine hood and check to be sure no gasoline vapors are present.3-9ENGINE HOODCheck that hood latch is secure.2-14LIGHTS AND HORNCheck lights to be sure they operate. Press horn button to be sure it operates.3-9BIMINI TOPCheck that the top is secure.3-11AFTER LAUNCHSWITCHESCheck operation of the ignition start switches and engine stop switch lanyard.3-10COOLING WATERCheck that water comes out while the3-10NOTE: Steering and Shifting Pre-Operation Checks will require two persons, one person to operate controls and one person to observe proper operation at the stern.3-4]]></page><page Index="51" isMAC="true"><![CDATA[NOTE: Pre-operation checks should be made each time the boat is used. This procedure can be accomplished thor- oughly in a short time. The added safe- ty and reliability the checks assure is worth the time involved.ThrottleCHECK POINTS SteeringMake sure the wheel is not loose. There should not be any free play, either in-and-out or in rotation. Turn the steering wheel full-right and full-left to make sure operation is smooth and unrestricted throughout the whole range.Make sure both jet nozzles change directions as the steering wheel is turned. The jet nozzles should point to starboard (right) when the wheel is turned right. The jet nozzles should point to port (left) when the wheel is turned left. There should not be free play between the steering wheel and the jet nozzles.Before launching, make sure both jet pump gates drop down over the jet nozzles to their stopper positions when the shift lever is moved to the “Reverse” position. Also make sure both jet pump gates return to the full up stopper position when the shift lever is moved to the “Forward” position.3-5OPERATION 340 4535 MPH 50      5 64 5R P M6 7 8       3 0 5 5       3 4 Rx 1P0 M0 0 7 8 3x1000 20 29 2 9 10 60       1 101 110 SEI1/2 11 FUELOperate the throttle levers several times to make sure there is no hesita- tion in their travel. Operation should be smooth over the complete range of motion, and each lever should return completely to the idle position.ShiftingEEFIIIIISIIIII]]></page><page Index="52" isMAC="true"><![CDATA[3 OPERATIONWARNINGShift only with the engine idling. Do not shift when applying throttle.Fire ExtinguisherWARNINGAlways carry a fire extinguisher on board.This Sport Boat is an inboard boat less than 26’ long. A boat of this type MUST carry a fire extinguisher of a B-1 classi- fication, with a capacity of two pounds or more, when navigating in waters controlled by the U.S. Coast Guard. In addition, most state and local boating laws also require that the craft carry a USCG-approved fire extinguisher whenever the boat is operated.A fire extinguisher is not standard equipment with this boat. If you do not have one, contact your local Yamaha Sport Boat dealer or a fire extinguisher dealer to obtain one meeting the prop- er specifications.Access Port CapsLift the hatch on the rear platform. Pull up forcefully on the T-handle of each cap. If the cap will move, it is not installed properly. Refer to “Jet Pump Clean-Out Procedure” on page 5-5 for proper installation instructions.PLOUCSKH UPNULOSCHKMake sure the fire extinguisher is aboard and full. See the instructions supplied by the fire extinguisher manu- facturer to determine proper indication of condition.The fire extinguisher canister is located inside the driver-side console storage compartment. Open the windshield cover, and then unscrew the canister to reach the fire extinguisher.3-6PLOUCSHK UPNULOSCHK]]></page><page Index="53" isMAC="true"><![CDATA[Jet IntakesOPERATION 3 Refer to page 4-11, “FUEL SYSTEMINSPECTION,” for correct procedure.Fuel and Engine Oil Levels1) Turn the main switch key to ON. Wait for the fuel gauge needle to stop moving, then note the fuel level. Add fuel if necessary.NOTE: The fuel level is most accurate when the boat is sitting level on the trailer or in the water.2) Open the engine hatch, remove the center storage tray, then check oil level in the engines. Add as neces- sary (see page 3-3).BatteryThe Sport Boat uses one battery. Check the battery condition and the battery electrolyte level. Make sure connections are tight and that battery is properly secured.WARNINGThe battery must always be fully charged and in good condition. Loss of battery power may leave you stranded. Never operate the Sport Boat if the battery does not have sufficient power to start the engine or if it shows any other signs of decreased power.Drainage SystemSelf-Bailing Deck—Most water which enters the deck area bails automatically out the sternBefore launching the Sport Boat, care- fully check the jet intakes under the boat for weeds, debris, or anything else that might restrict the intake of water. If the intakes are clogged, cavitation could occur, reducing jet thrust, and possibly damaging jet pump parts. In some cases, the engine may overheat because of lack of cooling water, and damage could result. Engine cooling water is fed to the engine by the jet pumps (see page 2-11).Refer to Jet Pump Clean-Out proce- dures on page 5-5 before attempting to remove weeds or debris from the jet intake or impeller areas.Rotating parts could cause severe injury or death. Before attempting to remove weeds or debris from the jet intake or impeller areas; shut off the engines, remove ignition key, then remove the engine shut-off switch cord from the shut-off switch.Fuel SystemWARNING3-7]]></page><page Index="54" isMAC="true"><![CDATA[3 OPERATIONthrough the large drain hole in thedeck. A one-way check valve in the drain prevents water from traveling back to the deck during mooring or while moving in reverse.Bilge Pump –BILGE PUMP OUTLETYour Sport Boat is equipped with a drainage system that channels water that enters the boat from the storage compartments to the bilge under the engine compartment. When the bilge pump is turned on (see page 2-11), the pump will sense when there is exces- sive water in the bilge and will auto- matically drain most of it. For normal operation, turn the bilge pump switch on during boat use and turn it off when leaving the boat.CAUTION:If the Sport Boat is to be left in the water after use, leave the bilge pump switch in the ON position. The pump will activate if needed to drain any water which accumulates in the bilge.Drain Plug –A drain plug is located at the center of the stern to allow more complete drain- ing when the boat is removed from the water.Engine Compartment andFuel Compartment Drain Plug –3-8Water will not normally enter the engine compartment or fuel compart- ment areas during operation. If it does, open the drain plugs and allow water to drain. Also open the engine compart- ment plug when flushing the engine area with fresh water after salt water operation.CAUTION:● Excessive water in the engine compartment bilge can splash into the carburetor and engine. This could cause engine damage.● Be sure all drain plugs are tight- ened before operating your Sport Boat.WARNINGGasoline and its vapors are highly flammable and explosive. If a fuel or a fuel/water mix drains from the fuel tank compartment drain or is found in the engine compartment, wipe it up immediately with dry rags. Do not operate the boat until the source of the fuel leak is found and corrected.]]></page><page Index="55" isMAC="true"><![CDATA[Engine CompartmentLightsBILGE BLOWEROperate the bilge blower for at least 4 minutes before starting the engines. Open engine hood and check to be sure no gasoline vapors are present. Check for fuel leaks or loose electrical connections.LIGHTSCheck for proper operation of the bow, stern, and instrument lights by pressing the switch on the control panel.1➀ Blower motor WARNINGGasoline vapors can explode. Before starting the engines, operate the blower for at least 4 minutes and check the engine compartment bilge for gasoline vapors. Do not start the engines if you can smell fuel vapors in the engine compartment or if there are any loose electrical connections. Contact your dealer if there is a prob- lem you cannot locate or correct.If the stern light is not installed, remove it from the storage area, lift the socket cover, and install it into the socket to check operation.3-9OPERATION 3]]></page><page Index="56" isMAC="true"><![CDATA[3 OPERATIONHornPress the horn switch to be sure the horn operates.Cooling-Water Pilot OutletsCheck that water comes out from the pilot outlets while engine is running in the water. Refer to page 2-10 for cor- rect operation of the device.HORNEngine Shut-Off Switch1 2CAUTION:➀ Engine shut-off switch ➁ Clip with cordFirst, place the boat in the water to pro- vide adequate engine cooling. Start the engine, and then remove the engine shut-off switch clip, and verify that the engine stops.Refer to pages 3-13 to 3-15, “START- ING THE ENGINES,” for information on proper operation of the starter switch.NOTE: It may take up to 20 seconds for water to reach the pilot outlets when first launching the boat. The amount and force of the exiting water will vary with engine rpm.A continuous flow of water from the pilot hole shows that water is flow- ing through the engine cooling pas- sages. If water is not flowing out of the pilot hole during operation, do not continue to run the engines. Overheating and serious damage could occur. See Overheat Warning System, page 2-10, for more infor- mation.3-10]]></page><page Index="57" isMAC="true"><![CDATA[BIMINI TOP ((Optional)Raising from the fully collapsed stor- age position.1) With an assistant, raise the top and secure the rear support poles to the rear support pole mounts with the lock pins.OPERATION 3 4) Attach the snap hooks to the strapeyes.CAUTION:2) Unzip and remove the storage cover.3) Unfold the top by pulling to the bow of the Sport Boat.5) The top should be snug and wrinkle free. If the top is too loose or too tight, adjust the front straps by slid- ing the buckle up or down the strap as needed.Do not exceed 45 mph (72 km/h) with the bimini top in the up posi- tion.3-11]]></page><page Index="58" isMAC="true"><![CDATA[3 OPERATION StoringIn The Upright Position1) Raise the rear support poles.2) Unhook the front straps and pull the top to the back.3) Roll the fabric around the frames and zip the storage cover in place.Do not trailer the boat with the Bimini top in the fully extended or upright storage positions. Put the cover in the fully collapsed position to avoid damage.StoringIn the Fully Collapsed Position1) Follow the steps for storing in the upright position.2) Remove the snap pins holding the rear support poles to the mounting brackets.3) Lower the top onto the rear deck/hatch.Trailering with the Bimini TopThe Bimini top must be secured to the boat when it is being trailered. When trailered with a Genuine Yamaha Cover, simply store the Bimini top in the fully collapsed position and install the cover. If a cover is not used, wrap an elastic cord around the top and secure the ends to the ski tow hook to restrict movement.Removing the Bimini Top1) Follow the steps for storing in the fully collapsed position.2) Remove the lock pins holding the Bimini top to the mounting brackets.3) The top can now be removed from your Sport Boat.When reinstalling the Bimini top, simply reverse the removal steps making sure the lock pins are fully engaged.See page 4-4 for Bimini top care infor- mation.CAUTION:3-12]]></page><page Index="59" isMAC="true"><![CDATA[OPERATION STARTING THE ENGINESWARNINGSEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING:  Before operating your Sport Boat, become familiar with all controls. Consult your Yamaha dealer about any control or func- tion you do not fully understand.  Attach the engine shut-off switch cord to your personal flotation device before operating. Failure to attach cord could result in a runaway boat if operator is ejected.  Check throttle, steering and shift lever for proper operation before starting the engine.  Shift into Neutral before starting engines. Put throttle levers in idle position before shifting.  Never start the engine or let it run any length of time in an enclosed area. Exhaust fumes contain car- bon monoxide, a colorless, odor- less gas that may cause loss of consciousness and death within a short time. Always operate the boat in an open area.1) Always make sure the boat is launched and used in waters that are free from weeds and debris, and at least 3 ft (90 cm) deep.WARNINGNever operate in water that is less than 3 ft (90 cm) deep. You increase your chance of hitting an underwa- ter obstacle. You could be injured. Pebbles or sand can also be sucked into the jet (water) intake, damaging the impeller.OPERATION 33 FT (90 CM)CAUTION:3-13There is a hull drain plug at the bot- tom of the stern in the center. Be sure it is securely tightened before launching the Sport Boat.]]></page><page Index="60" isMAC="true"><![CDATA[3 OPERATION1 2NOTE: Before the first start-up, re- move the fuel tank filler cap to release any built-up pressure in the tank because of fuel expansion.1 Engine shut-off switch2 Clip with cordNOTE: It is not possible to start the engine with the clip removed from the engine shut-off switch. However, the starter motor will turn the engine over.2) Attach the engine shut-off cord to your PFD. Install the cord clip onto the engine shut-off switch by push- ing the clip groove over the nut beneath the knob. Be sure the cord is not wrapped around the steering wheel or tangled in the controls.4) Put the throttle levers in the idle position. Shift into Neutral. Turn the ignition key of one engine to “Start.” When the engine starts, release the key. Repeat for the other engine. If the engine will not start or doesn’t stay running, move the throttle levers forward slightly and try again.3-14PW CDV T JVC 3 4V T AM 5 6 By Prospec ElectronicsONSTAOFFONSTARTOFF]]></page><page Index="61" isMAC="true"><![CDATA[Never turn the ignition key to “Start” while the engine is running. Do not keep the starter motor running for more than 5 seconds. If the engine does not start after 5 seconds of cranking, release the starter button. Wait at least 15 seconds before try- ing to start the engine again. If the starter motor is engaged continu- ously for more than 5 seconds, the battery will be quickly discharged, and it will be impossible to start the engine. The starter motor may also be damaged if it is engaged continu- ously for more than 5 seconds.NOTE:  Be sure the shift lever is put in the Neutral position or the starter motor will not operate.  On this boat, the engines are con- nected directly to the drive unit. Starting either engine generates some thrust immediately. Only enough throttle should be applied to keep the engine at a fast enough idle to stay running.Do not operate the Sport Boat with just one engine running. Severe engine damage could result because water can flood the non- operating engine through the cool- ing water intake. If single-engine operation is unavoidable, operate the boat at a “no wake” speed only.To stop the engine, return the throttle levers to the idle position, then turn the main switches to “Off.” The engines can also be stopped by pulling the engine stop switch lanyard.WARNINGOnce the engine has stopped, you have NO STEERING CONTROL over the boat. You could collide with another boat, a dock, or other obstacle.NOTE:  Remove the ignition keys and the engine stop switch lanyard if the boat will be left unattended. Stopping the engines immediately after operating at high rpm is not recommended. Let the engines cool off at idle or low speed for a few minutes first.OPERATION 3 STOPPING THE ENGINESCAUTION:CAUTION:3-15PW CD FMV T JVC 3 4V T AM 5 6 By Prospec ElectronicsONSTAROFFONSTARTOFF]]></page><page Index="62" isMAC="true"><![CDATA[3 OPERATION BREAK-IN PROCEDUREThe engine break-in period is essential to allow the various components of the engine to wear and polish themselves to the correct operating clearances. This ensures proper performance and promotes longer component life.1) Launch the boat and start the engine. (See page 3-13).2) For the first 5 minutes, run the engine at trolling speed. For the 30 minutes of operation after that, keep the engine speed below 5,000 rpm. For the hour of operation after that, keep the engine speed below 8,000 rpm.3) Proceed with normal operation.3-16]]></page><page Index="63" isMAC="true"><![CDATA[DRIVING YOUR SPORT BOATGETTING TO KNOW YOUR SPORT BOATOperating your Sport Boat requires skills acquired through practice over a period of time. Take the time to learn the basic techniques well before attempting more difficult maneuvers.Boating with your new Sport Boat can be a very enjoyable activity, providing you with hours of pleasure. But it is essential to familiarize yourself with the operation of the Sport Boat to achieve the skill necessary to enjoy boating safely. Before operating this Sport Boat, read this Owner’s Manual, the Operation Instruction Card, and all Warning and Caution labels on the boat. Pay particular attention to the safety information in Chapter 1. Read all warning and caution labels on your Sport Boat.This Sport Boat is designed to carry one operator and up to nine passen- gers, as long as the total weight of peo- ple and cargo does not exceed 1800 lb (816 kg). Never have more than ten people in the boat.LEARNING TO OPERATE YOUR SPORT BOATBefore boating, always perform the Pre-Operation Checks listed on page 3-4. The short time spent checking the machine's condition will reward you with added safety and a more reliable Sport Boat.OPERATION 3Know and follow U.S. Coast Guard, state, and local laws when operating your Sport Boat.Select a wide area to learn in, where visibility is good and other boat traffic is light. Keep the proper distance from other boats and vehicles. Do not oper- ate where people are swimming.Always attach the engine stop switch lanyard to your personal flotation device before operating.You and all other passengers must always wear a U.S. Coast Guard- approved personal flotation device when riding in the Sport Boat. You should consider wearing water shoes, eye protection, gloves, and other pro- tective apparel. Water sports increase your risk of injury from contact with your boat, other vessels, docks, rocks, or coral.A water-skier should wear protective clothing. Severe internal injuries can occur if water is forced into body cavi- ties as a result of falling into the water or while reboarding. Normal swimwear does not adequately protect against forceful water entry into rectum or vagi- na. The skier should wear a wetsuit bottom or clothing that provides equiv- alent protection. Such clothing includes thick, tightly woven, sturdy and snug fit- ting apparel such as denim, but does not include spandex or similar fabrics like those used in bicycle shorts.Grip the wheel firmly and keep both feet on the deck when driving the Sport Boat.3-17]]></page><page Index="64" isMAC="true"><![CDATA[3 OPERATIONTURNING THE SPORT BOATSteering control depends on the com- bination of steering wheel position and the amount of throttle.Water sucked in through the intake grate is pressurized by the impeller in the jet pump. As the pressurized water is expelled from the pump through the jet thrust nozzle, it creates thrust to move and steer the Sport Boat. The higher the engine speed, the more thrust is produced.The amount of jet thrust, in addition to the position of the steering wheel, determines how sharply you turn.A. More throttle produces high thrust, so the Sport Boat will turn more sharply.B. Less throttle produces low thrust, so the Sport Boat will turn more gradu- ally.C. Pulling the throttle levers complete- ly back to idle produces only mini- mum thrust. If you are traveling at speeds above trolling, you will have rapidly decreasing ability to steer without throttle. You may still have some turning ability immediately after pulling the throttle levers back to idle, but once the engine slows down, the Sport Boat will no longer respond to steering wheel input until you apply throttle again or you reach a trolling speed.At trolling speed, the Sport Boat can be turned gradually by steering wheel position alone using just the amount of thrust available at engine idle.D. If the engines are stopped, there is no thrust. The Sport Boat will go straight even though the steering wheel is turned.YOU NEED THROTTLE TO STEER.ABCD3-18]]></page><page Index="65" isMAC="true"><![CDATA[TURNING LEFTOPERATION 3 BOATING WITH PASSENGERSWhen one or more passengers are on board, the boat may handle differently, so operating it requires a higher degree of skill.Remember: Your Sport Boat is designed for one operator and up to nine passengers only. Never have more than ten people in the Sport Boat. Passengers should sit so the weight in the boat is balanced from side-to-side and bow-to-stern as much as possible. If the passenger seat in front of the helm is used, be sure the operator’s view ahead is not obstructed.Passengers must sit in one of the seats and hold onto the grips while putting both feet on the deck.WARNINGWhen passengers are on board, make sure they are seated and hold- ing on before you start to accelerate. An unprepared passenger could lose balance and fall.BOARDING FROM THE WATERWARNINGSevere internal injuries can occur if water is forced into body cavities as a result of being near the jet thrust nozzles.  Do not board from the rear, use swim platform, or swim behind boat if engines are running.  Stay away from the back of the boat when engines are running.4 5R P M6 73 x1000 8 2 9 1 11040 4535 MPH 50 3 0 5 52010 605 63 4 Rx 1P0 M0 0 7 89 2 10 1/2 111IIIIIIEEIIIIEEFFTURNING RIGHTIISS4 5R P M6 73 x1000 8 2 9 1 11040 4535 MPH 50 3 0 5 52010 605 63 4 Rx 1P0 M0 0 7 89 2 10 1/2 111IIIIWARNINGSE IFUELIIIISE IFUEL Do not pull the throttle levers back to idle when trying to steer away from objects – you need throttle to steer.  Be sure passengers are holding on before making turns. An unprepared passenger could lose balance and fall.3-19]]></page><page Index="66" isMAC="true"><![CDATA[3 OPERATION1) Be sure engines are off, then move to the stern of the boat. Pull out the ladder and climb up onto the step. Return the ladder to the stowed position before climbing into the boat.WARNINGStay away from the swim step while the engines are running. Exhaust gases coming from underneath it contain carbon monoxide, a color- less, odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea, dizziness, and drowsiness.2) Climb up onto the swim platform, then sit in one of the seats provided.BOARDING FROM A DOCK OR LANDING JETTY1) Board the boat from the side. Oneperson should board at a time by stepping into the boat. Never jump in. Avoid stepping on slick gelcoat surfaces on the boat’s gunwales, especially if wet.2) Sit in one of the seats provided and put both feet on the deck.3-20]]></page><page Index="67" isMAC="true"><![CDATA[STOPPINGOPERATION 32) Notice how wind and water currents are affecting boat movement as you attach your mooring lines and fenders.3) Approach the dock at idle speed. Use reverse as necessary during slow speed maneuvering to help control speed and direction. Position the boat according to wind and water conditions.WARNINGDo not use your hand, arm, or other part of your body to try to keep the boat from hitting the dock. You could be injured if the boat pushes against the dock.Wind or current pushing boat away from dock:Slowly approach the dock at about a 45° angle. Secure the bow to the dock, then use engine thrust or a boat hook to gently move the stern to the dock.345 ft (105 m)The Sport Boat is not equipped with a separate braking system. It is stopped by water resistance after the throttle levers are moved back to idle. From full speed, the Sport Boat stops in approx- imately 345 ft (105 m) after the throttle is moved back to idle. The stopping dis- tance varies depending on gross weight, water surface conditions, and wind direction. The stated straight-line stopping distance should be used for a reference. The boat slows down as soon as the throttle levers are returned to idle but will coast for a distance before fully stopping. If you are not sure you can stop in time before hitting an obstacle, apply throttle and turn in another direction.You will lose steering control if you completely pull the throttle levers back to idle.DOCKING1) Make sure no obstructions, boats or swimmers are close to the Sport Boat. Come to a stop before you reach the dock.WIND OR CURRENTWARNING3-21]]></page><page Index="68" isMAC="true"><![CDATA[3 OPERATIONWind or current pushing boattoward dock:2) When the stern is out a few feet, release the bow mooring then steer in the direction you want the bow to move. Open the throttle slightly and begin to move away from the dock.BEACHING1) Make sure no obstructions, boats or swimmers are near the beach.2) Approach the beach slowly and stop the engines when the water is about 3 ft (90 cm) deep. Remember: turn- ing is impossible with the engineWIND OR CURRENTSlowly maneuver to a shallow angleand allow the boat to move toward thedock. stopped.No wind or current:Approach the dock at a shallow angle. Secure the bow to the dock, then use engine thrust or a boat hook to gently move the stern to the dock.LEAVING A DOCK3) Get out of the boat and pull the bow up on the beach.4) When leaving the beach, push the boat out into water that is at least 3 ft (90 cm) deep before starting the engines.Because boats steer from the stern,the stern first moves in the direction opposite your desired turn. It is espe- ● cially important to understand this characteristic when leaving a dock. Ifyou simply turn the wheel to steer thebow away from the dock, as you would when driving a car out of a parking space, you will drive the stern of theboat into the dock. Following is a basic maneuvering technique which can beused in most circumstances.Small pebbles, sand, seaweed, and other debris can be ingested into the jet intake and impair or damage the impeller. Always stop the engines before beaching the boat. Be sure the boat is in water 3 ft (90 cm) deep before starting the engines again.CAUTION:1) With engines idling and the bow still moored to the dock turn the steering wheel toward the dock. This will start to move the stern of the boat away from the dock.● Do not beach the boat on rocky beaches. The hull gelcoat and exposed pump housings can be damaged.● Pay attention to shifts in tides. Beaching at high tide may make it impossible to re-launch the boat if the tide recedes.3-22]]></page><page Index="69" isMAC="true"><![CDATA[ANCHORINGWARNINGAlways anchor from the bow. Anchoring from the stern will make the boat unsteady. A strong current can pull a stern-anchored boat underwater.Select an anchor appropriate for your boat and water conditions. A “danforth” (or fluke) type anchor is suitable for most applications; your dealer can help you choose an anchor.1) Make sure the anchor line is secure- ly tied to the anchor and to the bow eye.2) Move the boat to the spot where you want to lower the anchor, heading the boat into the wind or current. Stop the boat, then lower the anchor until it hits bottom.3) While keeping tension on the line, slowly back up the boat until you have let out line that is 4 to 6 times the depth of the water. For example, if you are anchoring in 10 feet of water, let out 40 to 60 feet of line. Secure the line.OPERATION 34) Pull on the line to be sure the anchor is holding. Also, periodically check your boat’s position against the shoreline to make sure it is not drifting and dragging the anchor. Reset it if necessary.5) To pull in (“weigh”) the anchor, start the engines and move forward, keeping tension on the line as you pull it in. When the anchor line is straight up and down, pull hard to lift the anchor from the bottom material.6) If the anchor is stuck on the bottom, try this: Let out a few feet of anchor line and secure the line to the boat again. Slowly maneuver the boat around the anchor until the anchor pulls loose. Keep the line taut during this procedure.3-23]]></page><page Index="70" isMAC="true"><![CDATA[3 OPERATIONCROSSING WAKES AND SWELLSYou will not always have flat, smooth water. There will be swells, wakes from other boats, etc.The best way to cross wakes and swells is with the least jolt to you and the boat. Small swells are not as diffi- cult to cross as larger swells or wakes. Crossing a sharp wake gives more of a jolt than a broad swell.To cross a wake or swell, change your speed and choose the angle at which you cross the wake or swell. Usually, a slower speed and “quartering” the wake (crossing at an angle) will reduce the jolt.Two other things you may notice. The first is that crossing a group of wakes or swells is not as easy or smooth as crossing just one wake. The second is that when you quarter the wake or swell the boat will try to steer away from the wake or swell. When crossing at a 45° angle, you may not notice this, but at a smaller angle, say 10°, it can be very strong. Be prepared to steer and balance as necessary.SHARP WAKESBROAD SWELLWAKE90°45°10°3-24]]></page><page Index="71" isMAC="true"><![CDATA[POST-OPERATION CHECKSPOST-OPERATION CHECKSThese post-operation procedures are developed to help preserve the long- term appearance and reliability of your Sport Boat. Perform these procedures as soon as possible after the boat is loaded back on the trailer after the day’s use.Some owners plan to moor their boat seasonally, rather than keeping it on the trailer between uses. The proce- dures described in this section may not be possible if your Sport Boat is moored in the water. Boats which are moored will require periodic removal from the water to clean the hull and jet pump area. The frequency of this main- tenance will depend upon whether the water is salt or fresh, as well as other local water conditions.Leaving the boat in the water for extended periods will accelerate the rate of normal deterioration of the jet pump components and hull fin- ish. Stray electrical voltage in the water, marine organisms, and salt- water corrosion are a few of the con- ditions that can adversely affect the life of many Sport Boat compo- nents.OPERATION 31) After putting the Sport Boat on the trailer, flush cooling system on each engine to prevent the cooling sys- tem from clogging up with salt, sand, or dirt. Refer to page 4-2 for the cooling system flushing proce- dure.2) Drain residual water from the exhaust system by starting the engine then alternately pushing the throttle lever up to half throttle and back for 10 to 15 seconds.Never run the engine at full throttle or for more than 15 seconds while the boat is out of the water. The engine may overheat and/or seize.3) Wash down the hull, helm, and both jet drive units with fresh water.4) Open the rear platform hatch, and check for any water pooled on top of the clean-out port caps. If water is found, remove the caps, let water drain, then reinstall the caps. See Page 5-5 for more information.CAUTION:CAUTION:3-25]]></page><page Index="72" isMAC="true"><![CDATA[3 OPERATION5) Remove hull drain plug and the engine compartment drain plugs. Rinse the engine compartment with a small amount of fresh water. Be careful not to get water on the car- buretor or electrical components. Allow any water in the bilge to drain out. After the water has drained, wipe the engine compartment and bilge with dry rags. Reinstall all drain plugs.NOTE: This boat is equipped with an electric bilge pump that automatically removes excess water from the bilge while you are underway. However, some residual water remains that must be drained by removing the drain plug.3-26CAUTION:Tighten the hull drain plug securely before launching the Sport Boat. Clean any foreign material, such as dirt or sand, from the threads before installing the drain plug.6) Spray a rust inhibitor, such as Yamaha Silicone Protectant and Lubricant, on metallic parts to mini- mize corrosion.]]></page><page Index="73" isMAC="true"><![CDATA[TRAILERINGWARNINGOPERATION 3The trailer hitch ball must match the size of the socket on the trailer hitch coupler. Hitches are divided into class- es that specify the gross trailer weight (GTW) and the maximum tongue weight. Always use a hitch rated for the same or higher class. Use a bolted-on or welded-on hitch; clamp-on bumper hitches are not recommended. Be sure the trailer hitch’s release handle is latched with the lock pin installed before towing.Use safety chains between the towing vehicle and the trailer so the trailer will not detach completely from the towing vehicle if it accidentally comes loose from the hitch ball. Crisscross the chains under the trailer tongue so the tongue will not hit the road surface if it falls loose. Rig the chains as tightly as possible while allowing just enough slack to permit tight turns.Be sure the tongue weight (vertical weight on the hitch point) is correct. Generally, 5% to 10% of the combined weight of the boat and trailer should be on the tongue. Too much or too little weight can cause difficult steering or trailer swaying.TRAILERING CHECKLIST  Check your state laws to be sure your trailer meets all regulations, such as proper licensing, brake, axle load, and safety chain require- ments.  Check trailer for any loose fasteners or damaged parts.  Check tires for proper inflation. 3-27Avoid accident and injury from improper trailering:  The trailer must be matched for the Sport Boat’s weight and hull.  The towing vehicle must have the capacity of pulling the load. Pulling a load that exceeds the towing capacity may cause loss of control.  Be sure the boat is secured to the trailer and the trailer is properly hitched to the towing vehicle before towing.A trailer is provided as standard equip- ment with your Sport Boat. If you need to obtain another trailer, choose one that is manufactured to carry a boat of the size and weight of your Sport Boat. Check the certification label on the left forward side of the trailer. This label is required to show the Gross Vehicle Weight Rating (GVWR), which is the load carrying capacity of the trailer plus the trailer’s weight. Be sure that the total weight of your boat, any cargo, and the trailer weight itself does not exceed the GVWR.HITCH]]></page><page Index="74" isMAC="true"><![CDATA[3 OPERATION  Check wheel bearings and wheellug nuts before each trip.  Check tail, brake, and turn signal lights for proper operation.  Secure the bow of the boat to the trailer with the winch line and also with the chain. Secure the stern cleats to the trailer with tie-downs.itisagoodideatocarryasetof spare wheel bearings, seals, and races.  When making a turn, do not cut cor- ners. The trailer has a smaller turn- ing circle so it turns more sharply around the corner than the towing vehicle.  Before backing your trailer into the water, disconnect the light plug from the towing vehicle. This will reduce the likelihood of the lights blowing out when submerged.BACKING YOUR TRAILERIt takes practice to back a trailer suc- cessfully. If you are not familiar backing up with a trailer, practice first in an open area away from obstacles.  Take down and store the bimini top, if used. The top is not designed to stay unsecured on the Sport Boat at highway speeds. See page 3-12.  Carry a spare tire for the trailer, along with sufficient tools to change the tire. While traveling, check the wheel hubs on the trailer whenever you park. If the hub feels abnormally hot, have the bearing inspected before continuing your trip. On longer trips,Keep the following points in mind:  Back slowly. Make steering adjust- ments in small steps. Turn the towing vehicle’s wheels opposite the direction you want the trailer to go.  After the trailer begins moving, turn the towing vehicle to follow it.  Have a second person stand by to help direct you with hand signals.3-28]]></page><page Index="75" isMAC="true"><![CDATA[LAUNCHINGOPERATION 3 5) Remove the bow line from the boweye.6) Back the trailer farther into the water until just the tops of the fend- ers show, then reset the parking brake. Board the boat and start it. If possible, remain on the trailer until the engines are warm and are responding to throttle.7) Back the boat out into the water, watching carefully for people, other boats, or obstacles.As a courtesy to other boaters, prepareyour Sport Boat for launching beforeusing the ramp. LOADINGEach launch may have particular differ- ences, such as ramp angle, prevailing wind, waves, and water currents. If possible, watch a couple of boaters launch their boats first to notice any problems. While every boater develops a preferred launch procedure, here is a recommended general procedure:1) Perform the Pre-Operation Checks shown on page 3-4 that can be per- formed on land, including operating the blower for at least 4 minutes.2) Remove all trailering tie-down lines from the boat and attach your dock- ing lines and fenders, if used.3) Disconnect the trailer lights from the towing vehicle.4) Back the trailer down the ramp as close to 90° to the shoreline as you can. If possible, have a second per- son stand aside as an observer. Stop when the wheels are at least halfway submerged. Set the parking brake.1) Disconnect the trailer lights from the towing vehicle.2) Back the trailer down the ramp as close to 90° to the shoreline as you can. If possible, have a second per- son act as an observer while stand- ing to the side of the boat. Stop when the tops of the trailer’s fend- ers are about 3 inches above the waterline.3) With the boat moving at the slowest idle speed, guide the boat onto the support rails. Use throttle only if necessary for steering ability.WARNINGUsing too much throttle can cause the boat to jump over the front of the trailer which can result in injury to the boat operator and bystanders. Use only enough throttle to maneu- ver the boat into the correct posi- tion.3-29]]></page><page Index="76" isMAC="true"><![CDATA[4) Make sure the boat is centered on the support rails and is headed straight for the bow stop (bumper board). Ease the boat forward until the bow rests against the bow stop.5) Attach and tighten the winch line.CAUTION:  The winch line is not designed to pull the boat onto the trailer.  The winch line should not be the only line securing the bow during trailering. Use the chain along with the winch to secure the boat to the trailer.6) Pull the trailer up the ramp out of the way of other boaters. Attach the bow and stern tie-downs. Reconnect the trailer lights.7) Follow the Post-Operation Checks on page 3-25.LIFTINGCAUTION:Do not attach lifting cables to the bow eye, cleats, water-ski tow eye, or grab handles. Serious damage to the boat can occur. Use only a sling designed specifically for lifting boats.If you need to remove the Sport Boat from the water without a trailer, use these guidelines:  Use a sling-type lifting mechanism designed for lifting boats. The sling should be covered with a protective material to prevent damage to the hull gelcoat.  Use spreader bars to avoid side stress to the hull that may cause cracks in the gelcoat and fiberglass.  Attach guidelines to the bow eye and stern tie-down cleats to control movement of the boat during lifting. Remove all people and all cargo from the boat. Drain any excess water from the bilge using the bilge pump. Be sure all people are standing clear, then lift boat slowly and just far enough to verify that the boat is securely held and properly bal- anced. If necessary, lower the boat again and adjust the slings.  When ready, lift the boat slowly and carefully.3-30]]></page><page Index="77" isMAC="true"><![CDATA[Chapter 4 MAINTENANCE AND CARESTORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 FuelSystem ...........................................4-1 Cooling System Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Lubrication ............................................4-2 Battery ...............................................4-3 Cleaning ..............................................4-4ADJUSTMENTANDMAINTENANCE ............................4-5 ToolKit ...............................................4-6 PeriodicInspectionChart .................................4-6 SparkPlugCleaningandAdjustment ........................4-7 Grease Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 FuelSystemInspection ..................................4-10 EngineOil ............................................4-11 AirFilterElement ......................................4-12 SteeringCableInspection ................................4-13 ThrottleCableInspection ................................4-14 ReverseGateMechanismInspection .......................4-14 FuseReplacement .....................................4-15 Battery ..............................................4-15SPECIFICATIONS ..........................................4-18]]></page><page Index="78" isMAC="true"><![CDATA[]]></page><page Index="79" isMAC="true"><![CDATA[STORAGEStoring your Sport Boat for prolonged periods of time, such as winter storage, requires preventative maintenance to ensure against deterioration. It is advis- able to have the Sport Boat serviced by an authorized Yamaha Sport Boat deal- er before storage. However, the follow- ing procedures can be performed by the owner with a minimum of tools.FUEL SYSTEMTop off the fuel tank with fresh fuel, adding one ounce of Yamaha Fuel Conditioner and Stabilizer or an equiv- alent to each gallon of fuel. A full fuel tank is less likely to allow condensation to collect in the tank, reducing the chance of contaminated fuel. Running the engines with treated fuel during cooling system flushing will also help protect carburetors and fuel lines.NOTE: Use of Yamaha Fuel Conditioner and Stabilizer eliminates the need to drain the fuel system. Consult your Yamaha dealer or other qualified mechanic if the fuel system is to be drained instead.MAINTENANCE & CARE 4COOLING SYSTEM FLUSHING321➀ Flush Hose Connector ➁ Garden Hose Adapter ➂ CapCooling system flushing is essential to prevent the cooling system from clog- ging up with salt, sand, or dirt.1) Open the cap for the engine you are going to flush. Press the flush kit garden hose adapter into the flush hose connector and turn until they are securely connected.2) Start the engine, then immediately turn on the water supply fully.  Never turn on the water before starting the engine. The water could flow back through the muf- fler into the crankcase causing severe engine damage. Be sure to turn on the water immediately after starting the engine to prevent engine over- heating.3) Run the engine at a fast idle for 10~15 minutes.CAUTION:4-1]]></page><page Index="80" isMAC="true"><![CDATA[4 MAINTENANCE & CARE4) Turn off the water supply, then drain residual water from the exhaust sys- tem by alternately pushing the throt- tle lever up to half throttle and back for 10 to 15 seconds. Shut off engine.Never have the water on when the engine is not running. The water could flow back through the muffler into the crankcase causing severe engine damage. Do not run the engine for more than 15 seconds after the water supply has been turned off to avoid engine overheating.5) After stopping the engine, remove the garden hose adapter.6) Replace the cap securely.7) Repeat the flushing procedure for the other engine.LUBRICATIONDo not spray flammable rust inhibitor on engine surfaces while the engines are hot. The sprayed substance or propellants could catch fire.1) Open the hood (see page 2-14).2) Remove the air filter case cover screws 1, slide the locks 2 to open, and then remove the case cover.3) Remove the air filter element.4) Spray a rust inhibitor such as Yamaha Store-Rite Fogging Oil into each intake opening 3 for 3 sec- onds.5) Install the air filter element and air filter case cover.6) Start the engine in a well-ventilated area and let it run at idle for 15 sec- onds.Do not run the engine for more than 15 seconds. The engine could over- heat.CAUTION:WARNINGCAUTION:4-2]]></page><page Index="81" isMAC="true"><![CDATA[7) Grease the areas of the Sport Boat specified in “Grease Ponts” in the Adjustment and Maintenance sec- tion.BATTERY1) If the boat will be out of use, the bat- tery switch 1 in the battery com- partment can be switched to the Off position to prevent accidental drain- ing of the battery.With the battery switch in the Off position, the bilge pump will not work, even if the bilge pump switch is in the On position. The bilge could fill with water.2) When the Sport Boat is not to be used for a month or more, remove the battery and store it in a cool, dark place. Clean the battery’s cas- ing and terminals using a mixture of baking soda and water (one tbsp. of baking soda to one cup of water). apply dielectric grease or petroleum jelly to the battery terminals and to all exposed connectors.MAINTENANCE & CARE 43) If the battery will be stored for a longer period, check the specific gravity of the fluid at least once a month and recharge the battery if it gets too low.Specific gravity: 1.28 at 20°C (68°F)CAUTION:14-3]]></page><page Index="82" isMAC="true"><![CDATA[4 MAINTENANCE & CARE CLEANING3) Rinse the engine and bilge areas with fresh water. Drain off all water and wipe up remaining moisture with clean, dry rags. Reinstall the drain plugs.4) Spray the exterior of the engines with Yamaha Silicone Protectant and Lubricant or an equivalent.5) Wax the hull with a non-abrasive wax such as Yamaha Ultra Gloss Cleaner Wax or other wax designed for marine gelcoat.WARNINGSlippery surfaces can cause falls and injury. Be careful not to apply too much wax on deck and gunnel stepping surfaces. This will make them slippery.6) Wipe all vinyl and rubber compo- nents, such as the seats and engine compartment seals, with a vinyl pro- tectant such as Yamaha Protectant.7) Vacuum and or hose-off the carpet- ing (if equipped) as necessary. If needed, use a quality brand-name carpet cleaner product to clean soiled areas. Roll up the carpet face out for storage.CAUTION:Always dry the carpet face up. Never roll up the carpet while wet. Never fold the carpet.8) Wash the fabric of the Bimini top (if equipped) with a mild natural soap in lukewarm water, then rinse. Do not use detergents. Allow to air dry thoroughly before storage. See the label on the Bimini top and the man- ufacturer’s care instructions for more detailed information.WARNING1 31) Remove the fuel tank compartment drain 1 and allow any water to drain into the engine compartment. Reinstall the drain plug.WARNINGGasoline and its vapors are highly flammable and explosive. If fuel or a fuel/water mix drains from the fuel tank compartment drain, wipe it up immediately with dry rags. Do not operate the boat until the source of the fuel leak is found and corrected.2) Remove the drain plugs in the stern 2 and engine compartment 3. Wash down the hull, boat interior, and drive units with fresh water, mild natural soap, then rinse.24-4]]></page><page Index="83" isMAC="true"><![CDATA[ADJUSTMENT ANDMAINTENANCEPeriodic inspection, adjustment, and lubrication will keep your Sport Boat in the safest and most efficient condition possible. Safety is an obligation of the Sport Boat owner. The most important points of boat inspection, adjustment and lubrication are explained on the following pages.WARNING  Be sure to turn off the engines when you perform maintenance unless otherwise specified. Otherwise, accident or injury could result from unexpected operation, moving parts, or elec- tric shock.  If the owner is not familiar with machine servicing, this work should be done by a Yamaha dealer or other qualified mechan- ic. Improperly serviced compo- nents could fail or stop operating correctly, which could result in an accident.NOTE: A Service Manual is available through your Yamaha Dealer for owner’s who have the mechanical skills, tools, and other equipment nec- essary to perform maintenance not covered by this Owner’s Manual.MAINTENANCE & CARE 4 TOOL KITIt is advisable always to carry the Owner's Manual and tool kit with you whenever you use the boat.NOTE: To protect these materials from water damage, it would be a good idea to put them in a waterproof bag. If your Owner’s Manual is damaged, order a replacement from a Yamaha Dealer.The service information included in this manual is intended to provide you, the owner, with the necessary information for completing your own preventive maintenance and minor repairs. The tools provided in the owner's tool kit are sufficient for this purpose, except that a torque wrench is also necessary for tightening nuts and bolts properly.WARNINGDo not attempt to modify this Sport Boat! Modifications to your boat may reduce safety and reliability, and may make the boat illegal for use.4-5]]></page><page Index="84" isMAC="true"><![CDATA[4 MAINTENANCE & CAREPERIODIC INSPECTION CHARTFrequency of maintenance operations may be adjusted according to the operating conditions, but the following table gives general guidelines.● Indicates the checkups which you may do yourself. ■ Indicates work to be done by your Yamaha dealer.Maintenance intervalInitialThereafter EveryPage10 hours50 hours100 hours100 hours200 hours6 months12 months12 months24 monthsSpark plugInspection/Cleaning/ Adjustment●●●●4-7Grease pointsGreasing●●4-8Bearing housingGreasing■ *1● *2● *24-9Fuel systemInspection■■4-11Fuel filterChecking/Replacement■■4-12Fuel pump screenCleaning■■4-12Engine oilReplace■■■4-12Engine oil filterReplace■4-13Trolling speed (idle)Adjustment●●4-13Throttle shaftInspection■■Cooling-water passagesCleaning/Flushing● (after every use)4-2Bilge strainerCleaning●●●ImpellerInspection■■■Steering cableInspection●4-14Throttle cable and choke cableInspection/Adjustment●●4-14Reverse gate mechanismInspection●●4-15Drain plugsInspection/Replacement●BatteryInspection●(inspect fluid level before every launch)4-16Rubber couplingInspection■Bolts and nutsRetightening■■■*1 Grease capacity: 33.0 ~ 35.0 cc (1.11 ~ 1.18 oz.) *2 Grease capacity: 6.0 ~ 8.0 cc (0.20 ~ 0.27 oz.)4-6]]></page><page Index="85" isMAC="true"><![CDATA[SPARK PLUG CLEANING AND ADJUSTMENTThe spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate something about the condition of the engine. For example, if the center elec- trode porcelain is very white, this could indicate an intake air leak or carbure- tion problem in that cylinder.Do not attempt to diagnose any prob- lems yourself. Instead, take the Sport Boat to a Yamaha Sport Boat dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode. If electrode erosion becomes excessive, or if carbon and other deposits are excessive, you should replace the spark plug with another of the correct type.Before installing the spark plug, mea- sure the electrode gap with a wire thickness gauge; adjust the gap to specification if necessary.MAINTENANCE & CARE 4When fitting the plug, always clean the gasket surface and use a new gasket. Wipe off any dirt from the threads and screw in the spark plug to the correct torque.NOTE: Before installing the spark plug cap, be sure to wipe off any water on the spark plug or inside the cap. Push the spark plug cap down until it clicks.NOTE: If a torque-wrench is not avail- able when you are fitting a spark plug, a good estimate of the correct torque (with a new gasket) is 1/4 to 1/2 turn past finger-tight. Have the spark plug adjusted to the correct torque as soon as possible with a torque wrench.WARNINGWhen removing or installing a spark plug, be careful not to damage the insulator. A damaged insulator could allow external sparks, which could lead to explosion or fire.Spark plug gap: 0.7~0.8mm (0.028~0.031 in)4-7Spark plug torque:13 Nm (1.3 m-kg, 9.4 ft-lb)Standard spark plug: CR9EB]]></page><page Index="86" isMAC="true"><![CDATA[4 MAINTENANCE & CAREalent.GREASE POINTSTo keep moving parts sliding or rotating smoothly, coat them with water resis- tant grease such as Yamaha Marine Grease, Yamaha Grease A, or an equiv-4-8Throttle CableGrease the throttle-cable inner wires at the carburetors.Steering Cable Ball Joints and Inner WireGrease the steering cable and shift cables ball joints at the steering noz- zles. Extend the steering cable and shift cable inner wires and apply a thin coat of grease to them.Pivot PointsGrease all pivot points of the steering and shift mechanism at the pump end.]]></page><page Index="87" isMAC="true"><![CDATA[MAINTENANCE & CARE 4Bearing Housing➀ Bearing housing grease nipple Grease the bearing housing throughthe grease nipple.The first service should be done after 10 hours or 1 month by your Yamaha dealer.Fill the bearing housing with water resistant grease through the grease nipple.After first service: Every 100 hours or 6 months (you may do this yourself)Fill the grease slowly and carefully, because it can damage the hose and the joints.Recommended water-resistant grease:Yamaha Marine Grease, or Yamaha Grease AGrease capacity: 33.0~35.0 cc (1.11~1.18 oz)Grease capacity: 6.0~8.0 cc (0.20~0.27 oz)CAUTION:4-9]]></page><page Index="88" isMAC="true"><![CDATA[4 MAINTENANCE & CARE FUEL SYSTEM INSPECTIONWARNINGGasoline is highly flammable and explosive. Failure to check for and repair any fuel leakage could result in fire or explosion. A fire or explo- sion can cause severe injury or death.When inspecting the fuel system, shut off the engine, do not smoke, and avoid spilling gasoline.Fuel in hose is pressurized. Fuel can spray out and cause injury or a fire hazard if fuel line is disconnected.Do not attempt to run engine with fuel line disconnected.Check the fuel system for leaks, cracks, or malfunctions. If any problem is found, consult a Yamaha dealer.Checking points:1. Fuel tank leakage2. Fuel hose joint leakage3. Fuel hose cracks or other damage 4. Fuel filler clamps and hoses5. Fuel tank cap (seal) for damageThe United States Coast Guard re- quires that all inboard boats like your Sport Boat have visual access to fuel filler clamps and hoses. The Sport Boat has two access points for this purpose.4-10One access point is the hatch in the floor directly in front of the rear seats. Lift the latch to open the hatch. The other access point is inside the port- side storage compartment. Remove the seat cushion then look up inside the compartment to see the fuel filler hose and clamp.]]></page><page Index="89" isMAC="true"><![CDATA[FUEL TANKIf the fuel tank needs to be cleaned or when any water is found in the fuel sys- tem, take the Sport Boat to your Yamaha dealer for service.ENGINE OILWARNINGEngine oil is extremely hot after the engine is turned off. Coming into contact with or getting any engine oil on your clothes could result in burns.• Be sure the engine has enough oil but do not overfill. If there is too little oil, the engine can be damaged. If there is too much oil, the air filter can become saturat- ed with oil, permanently damag- ing the filter and reducing engine performance.• Be sure to change the engine oil after the first 10 hours of opera- tion, and every 100 hours there- after or at the start of a new season, otherwise the engine will wear quickly.• The oil filter should be replaced every two years or every 200 hours of operation. Have a Yamaha dealer replace the oil fil- ter when necessary.MAINTENANCE & CARE 4It is recommended to have a Yamaha dealer change the engine oil. However, if you choose to change the oil on your own and you have the special equip- ment necessary to do so, refer to the service manual for this Sport Boat.NOTE: Dispose of used oil according to local regulations.If oil is leaking or the oil-pressure warning indicator comes on when the engine is running, immediately turn the engine off and have a Yamaha dealer check the Sport Boat. Continuing to operate under such conditions could cause severe engine damage.CAUTION:CAUTION:4-11]]></page><page Index="90" isMAC="true"><![CDATA[4 MAINTENANCE & CAREAIR FILTERThe air filter element should be checked every 12 months or every 100 hours of operation.To check the air filter:1) Open the hood (see page 2-14).2) Remove the air filter case cover screws 1, slide the locks 2 to open, and then remove the case cover.3) Remove the air filter element. Check it for dirt and oil. Replace the air filter every 2 years or every 200 hours of operation, or if it becomes contaminated with dirt or oil.4-12]]></page><page Index="91" isMAC="true"><![CDATA[STEERING CABLE INSPECTIONBe sure to check:1) Check for smooth operation of the wheel and steering nozzles.2) Check for proper steering adjust- ment. The nozzles should both point straight back when the steering wheel is centered.If steering is stiff or misadjusted, ask your Yamaha dealer to service it.MAINTENANCE & CARE 44-13]]></page><page Index="92" isMAC="true"><![CDATA[4 MAINTENANCE & CARE THROTTLE CABLE INSPECTIONREVERSE GATE MECHANISM INSPECTION1) Remove the engine stop switch lan- yard and ignition keys.Push and pull the throttle levers through their full range with the shiftlever in Neutral. Repeat with the shiftlever in Forward, and again in Reverse. 2) Both throttle levers should move smoothly from idle to full throttle andback. If not, ask your Yamaha Sport 3) Boat dealer for service.Put the throttle levers in the idle position (otherwise the shift lever will not move).Push the shift lever to Forward from the Neutral position while a second person observes shift gate move- ment from outside the boat. Both shift gates should lift completely to the stops.WARNINGImproper throttle operation could result in an accident. Check for proper throttle operation before starting the engines.4) Pull the shift lever back from Forward through Neutral to Reverse. The observer should check for proper movement of the shift gates. Both gates should drop down over the nozzles to the stops.If reverse gates do not operate smooth- ly or correctly, ask your authorized Yamaha Sport Boat dealer for service.4-14]]></page><page Index="93" isMAC="true"><![CDATA[FUSE REPLACEMENTThe fuse is in the ignition coil holder. To replace the fuse, unscrew the cap and pull the two red leads out with the fuse holder. Open the fuse holder and replace the fuse.MAINTENANCE & CARE 4 WARNINGDo not use fuses of higher amper- age that those recommended. Substitution of a fuse of improper rating can cause extensive electrical system damage and possible fire.BATTERYNOTE: These general guidelines applyto many commonly used battery types (but not, for example, to maintenance- free batteries). Consult the battery manufacturer’s instructions before per- forming battery maintenance.Check the level of the battery fluid and see if the terminals are tight. Add dis- tilled water if the fluid level is low.● Be careful not to place the bat- tery on its side.● Remove the battery from the boat before adding distilled water or recharging.➀ Ignition coil holder ➁ Cap➂ Fuse (10A) 4 Fuse holderAccessory Fuse21CAUTION:➀ Fuse (20A) ➁ Battery switchThe fuse is on the red lead wire coming from the battery switch. Open the fuse box and replace the fuse.4-15PERKO]]></page><page Index="94" isMAC="true"><![CDATA[4 MAINTENANCE & CAREBattery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid contact with skin, eyes or clothing.Antidote:EXTERNAL – Flush with water.INTERNAL – Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call physician immediately.EYES – Flush with water for 15 min- utes and get prompt medical atten- tion.A battery produces explosive gases. Keep sparks, flame, cigarettes, etc., away. Ventilate when charging or using in enclosed space. Always shield eyes when working near bat- teries.KEEP OUT OF REACH OF CHILDREN.Replenishing the Battery FluidA poorly maintained battery will deteri- orate quickly. The battery fluid should be checked before every outing.Fill to the manufacturer’s recommend- ed level when necessary. Top up only with distilled water (or pure de-ionized water) suitable to use in batteries.Normal tap water contains minerals which are harmful to a battery; therefore, refill only with distilled water.RechargingWARNING● When charging the battery, keep it well away from sparks and open flames, as it gives off explo- sive gases.● When using a battery charger, connect the battery to the charg- er before you turn on the charger. This will prevent sparking at the terminals that could ignite battery gases.● If jump-starting the engine is nec- essary in an emergency, follow the instructions on page 5-4. Improper jump-starting could cause sparking and explosion.1) Remove the caps from the cells. Add distilled water if necessary to top up the electrolyte to the proper level.2) Follow the battery manufacturer’s instructions for charging.Connecting the Battery TerminalsAlways make sure the connections are correct when you install the battery in the Sport Boat. Make sure that the breather pipe are properly connected and that it is not damaged or obstruct- ed.WARNINGCAUTION:4-16]]></page><page Index="95" isMAC="true"><![CDATA[4 2531MAINTENANCE & CARE 4 Battery SwitchThis model includes a battery discon- nect switch. Turn this switch to the Off position when you want to be sure no battery power is available, such as dur- ing storage to prevent accidental dis- charge of the battery or during service work.With the battery switch in the Off position, the bilge pump will not work, even if the bilge pump switch is in the On position. The bilge could fill with water.➀ Positive (+) Battery cable (Red) ➁ Negative (–) Battery cable (Black) ➂ Accessory (+) Lead (Red/Black) 4 Accessory (–) Lead (Black)5 Battery SwitchBATTERY REMOVAL: Disconnect battery leads before removing the battery. Disconnect the negative (–) lead first.BATTERY INSTALLATION: Connect the red (+) lead and accessory red (+) lead to the positive (+) terminal of the battery. Connect the black (–) lead and the black (–) accessory lead to the negative (–) terminal of the battery.CAUTION:CAUTION:4-17PERKO]]></page><page Index="96" isMAC="true"><![CDATA[4 MAINTENANCE & CARESPECIFICATIONSITEMMODELUNITSRT1000-B/C-BVEHICLE CAPACITYMaximum people on boardNumber of people10Maximum load capacitylb.1800DIMENSIONSLengthfeet / inches23' / 2761"Beamfeet / inches8.53' /102.4"Draftinches18"Dry weightlb.3025Height on trailerfeet / inches6.92' / 83"PERFORMANCEMaximum outputHP (kW) / rpm140 (103) @ 10,000Maximum fuel consumptionUSgal/h (L/h)11.6 gal (44)Cruising range (full throttle)hr.2.2ENGINENumber of engines2Engine type4-strokeNumber of cylinder4 cylinders each engineDisplacementcc (cu. in)998 (60.9) each engineBore & strokemm (in.)74 x 58 (2.91 x 2.28)Compression ratio11.4:1Lubrication systemDry sumpCooling systemWater-cooledStarting systemElectric starterIgnition systemTCISpark plugNGK CR9EBSpark plug gapmm (in.)0.7 ~0.8 mm (0.028"~0.031")Recommended batteryQty: 1Marine Grade Group 24 Dual Purpose 675 Marine Cranking AmpBattery capacityVoltage - Amp Hours12 -100Charging systemFlywheel magnetoDRIVE UNITPropulsion systemJet pumpJet pump typeAxial flow, single stage w/reverseImpeller rotationCounter clockwise (rear view)Impeller pitchPort 16.3° / Starboard 17.3°TransmissionDirect drive from engineSteering (nozzle) angle23° + 1°FUEL AND OILFuelRegular unleaded gasolineRecommended engine oilAPI SAE4-stroke motor oil SE, SF, SG, SH, or SJ 10W-30Fuel tank capacityUS gal (L)50.0 gal (189 L)Oil tank capacityUS qt (L)4.5 qt (4.3 L) Each engine4-18]]></page><page Index="97" isMAC="true"><![CDATA[Chapter 5TROUBLESHOOTING & SPECIAL PROCEDURESTROUBLESHOOTING .....................................5-1 TroubleshootingChart .................................5-1SPECIALPROCEDURES ..................................5-3 TowingtheSportBoat .................................5-3 RunningonOneEngine ...............................5-3 JumpStarting .......................................5-4 JetPumpClean-OutProcedure ..........................5-5]]></page><page Index="98" isMAC="true"><![CDATA[]]></page><page Index="99" isMAC="true"><![CDATA[TROUBLESHOOTING & SPECIAL PROCEDURES 5 TROUBLESHOOTINGIf any trouble happens on your Sport Boat, use this section to check for possible cause. If you cannot find the cause or if the procedure for replacement or repair is not described in this owner's manual, ask your Yamaha Sport Boat dealer or qualified mechanic for the proper ser- vice.The Troubleshooting Chart contains “TROUBLE,” “POSSIBLE CAUSE,” “REMEDY,” “REFER PAGE.”Check the possible cause and remedy, and also the referred page for the maintenance steps to solve the trouble.TROUBLESHOOTING CHARTTROUBLEPOSSIBLE CAUSEREMEDYPage• Starter motordoes not turn over• FuseBurned out• Replace the fuse and check wiring4-15• BatteryRun down• Recharge4-17Poor terminal connections• Tighten as required4-17Battery switch off• Turn on switch4-17• Jet pump cleanout hatchNot latched• Latch securely5-5• Starter componentFaulty• Have serviced at Yamaha dealer• Shift leverNot in Neutral• Shift to Neutral2-7• Starter motor turns over/ engine does not start• Engine shut-off switchClip on cord is not in place• Install clip in engine shut-off switch2-5• FuelEmpty• Refill as soon as possible*3-3Stale or contaminated• Have serviced at Yamaha dealer• Fuel tankWater or dust collected• Have service at Yamaha dealerBuilt-up pressure• Open the fuel tank filler cap and release pressure3-14• Spark plugFouled or defective• Clean or replace4-7• Spark plug capNot fitted or loose• Fit properly4-7• CrankcaseFilled with fuel• Have serviced at Yamaha DealerFilled with water• Crank engine withspark plug out until clean• Fuel filterClogged or water collected• Have serviced at Yamaha Dealer4-125-1]]></page><page Index="100" isMAC="true"><![CDATA[5TROUBLEEngine runs irregularly or stallsEngine won't run over 3,000 rpmSport Boat speed too slow orloses power• Fuel• Fuel filter• Spark plug• Engine overheat**• Cavitation• Engine overheat**• Fuel Filter• Spark plugPOSSIBLE CAUSE• Spark plug cap• Spark plug caps• FuelEmptyStale or contaminatedWater or dust collectedFouled or defective Incorrect heat rangeGap incorrectLooseLoose electrical connectionsCracked, torn or damagedJet intake cloggedCooling system cloggedJet intake cloggedJet intake cloggedCooling system cloggedCloggedFouled or defectiveIncorrect heat rangeGap incorrectLooseStale or contaminated• Replace • Replace• Adjust• Fit properly• Clean• Clean• Clean• Clean • CleanREMEDY• Refill as soon as possible• Have serviced at Yamaha dealer• Have serviced at Yamaha dealer• Tighten or connect properly• Replace• Have serviced at Yamaha dealer• Replace• Replace• Adjust• Fit properly• Have serviced at Yamaha dealerPage3-34-7 4-74-74-74-75-54-25-55-5 4-24-74-74-74-7TROUBLESHOOTING & SPECIAL PROCEDURES** Engine speed will be limited to 3,500 rpm by the overheat warning device.5-2]]></page><page Index="101" isMAC="true"><![CDATA[TROUBLESHOOTING & SPECIAL PROCEDURES 5EMERGENCY PROCEDURESTOWING THE SPORT BOAT➀ Bow eyeThe Sport Boat should be towed only ifit becomes inoperative.The towing rope should be long enough so that the Sport Boat will not collide with the towing boat when slow- ing down. A good rule of thumb is a tow rope which is three times the combined length of the towing boat and the Sport Boat.Tow the Sport Boat using the bow eye only. Tow the boat at a “no wake” speed.Do not tow the Sport Boat at speed fast enough to leave a wake. Severe engine damage could result because water can flood the non- operating engines through the cool- ing water intake.WARNINGThe operator of the towing boat must keep speed to a minimum and avoid traffic or obstacles which could be a hazard to the driver on the Sport Boat.RUNNING ON ONE ENGINEIf one engine becomes inoperative, the properly running engine can be used to return to shore. Operate at a “no wake” speed to prevent water from flooding the non-operating engine through the cooling water intake.Do not operate the Sport Boat above a “no wake” speed with just one engine. Severe engine damage could result because water can flood the non-operating engines through the cooling water intake.CAUTION:CAUTION:5-3]]></page><page Index="102" isMAC="true"><![CDATA[5 TROUBLESHOOTING & SPECIAL PROCEDURESJUMP STARTING2) Connect one end of the negative (–) jumper cable to the negative (–) ter- minal of the booster battery.3) Connect the other end of the nega- tive (–) cable to an engine hanger on either side of the engine oil tank.ENGINE HANGER21➀ Negative (–) jumper cable➁ Positive (+) jumper cableIf the boat battery runs down, the engines can be started in an emer- gency using a 12-volt battery and jumper cables.WARNINGSEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING:● If blower will not operate, venti- late engine compartment by opening engine compartment hatch for several minutes before attempting jump starting.● Do not connect the negative (–) jumper cable to the negative (–) terminal of the dead battery. Sparks could ignite battery or fuel vapors, which could cause an explosion.To connect the jumper cables:1) Connect the positive (+) terminal of the dead battery to the positive ter- minal (+)of the booster battery with the positive jumper cable.CAUTION:Be sure all connections are secure and correct before attempting to start the engine. Any wrong connection may damage the electrical system.4) Start the engine, then disconnect the cables by reversing the above steps.CAUTION:Do not turn the starter motor for more than 5 seconds. If the engine does not start in 5 seconds, release the starter switch and try again after 15 seconds. Continuous cranking for more than 5 seconds will discharge the battery and the engine will not start. The starter motor may also be damaged if it is engaged continuous- ly for more than five seconds.5-4]]></page><page Index="103" isMAC="true"><![CDATA[TROUBLESHOOTING & SPECIAL PROCEDURES 5 JET PUMP CLEAN-OUTPROCEDUREWARNINGSEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING:● Turn off and remove both ignition keys, remove lanyard, and wait for all movement to stop before removing access port caps.● Never override interlocks to run engine with hatch open.● The impeller has sharp edges. Be careful when reaching into jet pump area.If weeds or debris get caught in the intake or impeller, cavitation can occur, and though the engine speed rises, for- ward thrust will decrease. If this condi- tion is allowed to continue, pump damage can occur and the engines may overheat and seize. If there is any sign that the jet intake or impeller is clogged with weeds or debris, follow this cleanout procedure.1) Turn off and remove ignition keys, remove lanyard, and wait for all movement to stop.2) Lift the hatch on the rear platform.3) Check that the retaining cord is securely attached to the cap and retaining strap. Press the release button and lift the cap up out of the port. Set the cap where it cannot be accidentally knocked overboard.5-54) Remove any weeds or debris from the drive shaft, impeller, pump hous- ing, and steering nozzle. If you can- not remove the debris, consult your Yamaha Sport Boat Dealer.5) To reinstall the access port cap, first clean off any sand or other foreign matter from the cap or port surfaces. Insert the cap so that its projection faces the bow and lines up with the slot in the access port wall.]]></page><page Index="104" isMAC="true"><![CDATA[5 TROUBLESHOOTING & SPECIAL PROCEDURES6) Press the T-handle down firmly to lock the cap in place. Pull up force- fully on the handle to be sure it is locked. If a strong pull will move the handle, it is not locked securely – the cap could be forced out by water pressure during operation.PUSH LOCKUPNULOSCHK● Be sure the caps are locked securely in place. Otherwise the cap could be forced out of the access ports by water pressure, causing loss of performance and possible damage.● The hatch cover has interlocks to shut off the engines should the hatch be accidentally opened during operation. The engines will not restart unless the hatch is closed and latched.CAUTION:5-6PUSH LOCKUPNULOSCHK]]></page><page Index="105" isMAC="true"><![CDATA[Chapter 6CONSUMER INFORMATION & INDEXLIMITEDWARRANTY ........................................6-1 YAMAHAEXTENDEDSERVICE(Y.E.S) ..........................6-4 BOATINGTERMS ...........................................6-5 SAMPLEFLOATPLAN .......................................6-6 INDEX ....................................................6-7]]></page><page Index="106" isMAC="true"><![CDATA[]]></page><page Index="107" isMAC="true"><![CDATA[CONSUMER INFORMATION & INDEX 6 YAMAHA MOTOR CORPORATION, U.S.A.SPORT BOAT LIMITED WARRANTYYamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha Sport Boats will be free from defects in materials or workmanship for the period of time stated herein, subject to certain stated limitations.PERIOD OF WARRANTY: The hull and deck on any new Yamaha Sport Boat purchased for plea- sure use from an authorized Yamaha Sport Boat dealer in the United States will be warranted against major structural defects for a period of five (5) years in pleasure use, or for one (1) year in commercial applications. All other Yamaha Sport Boat components will be warranted against defects in material or workmanship, subject to exclusions noted herein, for a period of one (1) year from date of purchase in pleasure use, or ninety (90) days from the date of purchase in commer- cial applications.Replacement parts used in warranty repairs will be warranted for the balance of the applicable warranty period.The warranty described here applies to Sport Boats purchased and registered for use in the United States only. For warranty provisions outside the United States, contact that particular coun- try's local Yamaha distributor.OBTAINING REPAIRS UNDER WARRANTY: During the period of warranty, any authorized Yamaha Sport Boat dealer will, free of charge, repair or replace, at Yamaha’s option, any parts adjudged defective by Yamaha due to faulty workmanship or material from the factory. All parts replaced under warranty will become the property of Yamaha Motor Corporation, U.S.A.CUSTOMER’S RESPONSIBILITY: Under the terms of this warranty, the customer will be respon- sible for ensuring that the Sport Boat is properly operated, maintained, and stored as specified in the applicable Owner’s Manual.The owner of the Sport Boat shall give notice to an authorized Yamaha Sport Boat dealer of any and all apparent defects within ten (10) days of discovery and make the boat available at that time for inspection and repairs at the dealer’s place of business.GENERAL EXCLUSIONS FROM WARRANTY: This warranty will not cover the repair of damage if the damage is a result of abuse or neglect of the product. Examples of abuse and neglect include, but are not limited to:1. Racing or competition use, modification of original parts, abnormal strain.2. Lack of proper maintenance and off season storage as described in the Owner’s Manual, installation of parts or accessories that are not equivalent in design and quality to genuine Yamaha parts.3. Use of lubricants, oils, and fuel/oil mixtures that are not suitable for Sport Boat motor use.4. Damage as a result of accidents, collisions, contact with foreign materials, or submersion.5. Growth of marine organisms on motor or hull surfaces.6. Normal deterioration.7. Gel coat stress cracks.6-1]]></page><page Index="108" isMAC="true"><![CDATA[6 CONSUMER INFORMATION & INDEXSPECIFIC PARTS EXCLUDED FROM WARRANTY; Parts replaced due to normal wear or rou- tine maintenance such as oil, spark plugs, fuel filters, impeller and liner, and anodes are not cov- ered by warranty. Charges for transporting the Sport Boat to and from an authorized Yamaha Sport Boat dealer are excluded from warranty coverage.TRANSFER OF WARRANTY: Transfer of the warranty from the original purchaser to any sub- sequent purchaser is possible by having the boat inspected by an authorized Yamaha Sport Boat dealer and requesting the dealer to submit a change of registration to Yamaha Motor Corporation, U.S.A. within ten (10) days of the transfer.YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FIT- NESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIM- ITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM THIS WARRANTY.SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCI- DENTAL OR CONSEQUENTIAL DAMAGES. SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.YAMAHA MOTOR CORPORATION, U.S.A. Post Office Box 6555 Cypress, California 90630WARRANTY QUESTIONS AND ANSWERSQ. What costs are my responsibility during the warranty period?A. Thecustomer’sresponsibilityincludesallcostsofnormalmaintenanceservices,non-warran- ty repairs, accident and collision damages.Q. What are some examples of “abnormal” strain, neglect, or abuse?A. These terms are general and overlap each other in areas. Specific examples include: Running the Sport Boat out of oil, operating the boat with a broken or damaged part which causes another part to fail, and so on. If you have any specific questions on operation or main- tenance, please contact your Yamaha Sport Boat dealer for advice.Q. Does the warranty cover incidental costs such as transportation due to a failure? A. No. The warranty is limited to repair of the Sport Boat itself.Q. May I perform any or all of the recommended maintenance shown in the Owner’s Manual instead of having the dealer do them?A. Yes, if you are a qualified mechanic and follow the procedures specified in the Owner’s and Service Manual. We do recommend, however, that items requiring special tools or equipment be done by a Yamaha Sport Boat dealer.6-2]]></page><page Index="109" isMAC="true"><![CDATA[CONSUMER INFORMATION & INDEX 6 Q. Will the warranty be void or cancelled if I do not operate or maintain my new Sport Boat exact-ly as specified in the Owner’s Manual?A. No. The warranty on a new Sport Boat cannot be “voided” or “cancelled.” However, if a par- ticular failure is caused by operation or maintenance other than as shown in the Owner’s Manual, that failure may not be covered under warranty.Q. What responsibility does my dealer have under this warranty?A. Each Yamaha Sport Boat dealer is expected to:1. Completely set up each new Sport Boat before sale.2. Explain the operation, maintenance, and warranty requirements to your satisfaction at thetime of sale, and upon your request at any later date. In addition, each Yamaha Sport Boat dealer is held responsible for his setup, service and warranty repair work.Q. Is the warranty transferable to second owners?A. Yes. The remainder of the existing warranty can be transferred upon request. The unit has to be inspected and re-registered by an authorized Yamaha Sport Boat dealer for the policy to remain effective.CUSTOMER SERVICEIf your Sport Boat requires warranty service, you must take it to any authorized Yamaha Sport Boat dealer within the United States. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first con- tact the owner of the dealership. Since all warranty matters are handled at the dealer level, this person is in the best position to help you. If you are still not satisfied and require additional assis- tance, please write:YAMAHA MOTOR CORPORATION, U.S.A. CUSTOMER RELATIONS DEPARTMENT P.O. Box 6555Cypress, California 90630CHANGE OF ADDRESSThe federal government requires each manufacturer to maintain a complete, up-to-date list of all first purchasers against the possibility of a safety-related defect and recall. This list is compiled from the purchase registrations sent to Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.If you should move after you have purchased your new Sport Boat, please advise us of your new address by sending a postcard listing your Yamaha model name, engine number, dealer number [or dealer’s name] as it is shown on your warranty card, your name and new mailing address.Mail to:This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.YAMAHA MOTOR CORPORATION, U.S.A. WARRANTY DEPARTMENTP.O. Box 6555Cypress, California 906306-3]]></page><page Index="110" isMAC="true"><![CDATA[6 CONSUMER INFORMATION & INDEXKeep your Yamaha Sport Boat protected even after the 1-year warranty coverage provisions expire with genuine Yamaha Extended Service (Y.E.S.).Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maxi- mum owner satisfaction. You get uninterrupt- ed factory-backed coverage for extra peace of mind.● Y.E.S. is flexible. You choose the plan that's right for you: 12 months, 24 months, or 36 months beyond the 1-year warranty coverage period. That means you can get up to 5 years of coverage on the power train, controls, and other components to match the comforting 5-year standard pro- tection on the hull.● Y.E.S. is designed and administered by the same Yamaha people who handle your warranty–and it shows in the com- prehensive coverage benefits. There are no limitations on hours of use. Coverage isn't limited to “moving parts” or the “drive train” like many other plans. And Y.E.S. covers manufacturing defects just like the warranty. See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory-backed protection can be.● You don't have to pay anything for covered repairs. There's no deductible to pay, and repairs aren't “prorated.” You don't have any “out-of-pocket” expenses for covered repairs.● In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incurbecause your Yamaha needs covered ser- vice: replacement vehicle rental, emer- gency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect when you purchase Y.E.S., so it applies to any warranty repairs as well as covered repairs during your entire Y.E.S. plan peri- od.● Y.E.S. coverage is honored at any autho- rized Yamaha dealer nationwide.● Y.E.S. coverage is transferrable to a new owner if you sell or trade-in. That can make your Yamaha Sport Boat much more valuable!This excellent Y.E.S. plan coverage is only available to Yamaha owners like you, and only while your Yamaha is still within the first year of the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. He can show you how easy it is to protect your investment with Yamaha Extended Service. We urge you to act now. You'll get the excellent benefits of TRIP cover- age right away, and you'll rest easy knowing you'll have strong factory-backed protection even after your Yamaha Limited Warranty expires. See your dealer today!A special note:If visiting your dealer isn't convenient, contact Yamaha with your Primary ID number or Hull Identification Number. We'll be happy to help you get the Y.E.S. coverage you need.Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 1-(866)-YES-EXTD (1-866-937-3983)6-4]]></page><page Index="111" isMAC="true"><![CDATA[CONSUMER INFORMATION & INDEX 6 BOATING TERMSTERM DEFINITIONBow The front part of the boat.Deck The “floor” or upper structure which covers the hull.Give-Way The vessel which must yield the right-of-way when two boats meet.Gunwale The meeting junction of the deck and hull; the upper edge around the boat. Pronounced “gun’l”Hatch An opening in the deck which provides access below.Helm The steering console.Hull The basic part of the boat; the under side.Lanyard The cord or tether that connects the operator to the engine stop switch so the engines will stop if the operator accidentallyleaves the helm.PFD A Personal Flotation Device, also known as a “life jacket.”Planing Traveling at a speed fast enough so the boat has leveled out and is skimming on top of the water. There is a wake.Port The left side of the boat.Stand-On The vessel with the right-of-way when two boats meet.Starboard The right side of the boat.Stern The back part of the boat.Sub-Planing Traveling at a medium speed. The bow of the boat is out of the water, but you are still traveling through the water. There is awake.Transom The vertical part of the stern.Trolling Traveling at idle speed, using little or no throttle. The boat is down in the water and it is not leaving a wake.Wake The visible track of disturbed water that the boat leaves behind as it moves in the water.6-5]]></page><page Index="112" isMAC="true"><![CDATA[6 CONSUMER INFORMATION & INDEXSAMPLE FLOAT PLANLeave a float plan with a responsible person on shore before boating. The exam- ple below can be copied and used.FLOAT PLANVESSEL INFORMATIONBOAT MAKE: Yamaha MOTOR TYPE: JetMODEL:LENGTH.: REGISTRATION NO:DECK COLOR: HULL COLOR:PASSENGEROPERATOR EMERGENCY PHONE: ADDRESS:PASSENGER #1: EMERGENCY PHONE: ADDRESS:PASSENGER #2: EMERGENCY PHONE: ADDRESS:PASSENGER #3: EMERGENCY PHONE: ADDRESS:PASSENGER #4: EMERGENCY PHONE: ADDRESS:DEPARTURE INFORMATIONPOINT OF DEPARTURE: DATE/TIME:TOW VEHICLE LICENSE: TRAILER LICENSE: MAKE/MODELDESTINATION INFORMATIONDESTINATION:LORAN OR GPS COORDINATES:INTENDED ACTIVITY:EXPECTED RETURNDATE:TIME:LOCAL U.S. COAST GUARD PHONE #:NOTES: HULL COLOR:PASSENGEROPERATOR EMERGENCY PHONE: ADDRESS:PASSENGER #1: EMERGENCY PHONE: ADDRESS:6-6]]></page><page Index="113" isMAC="true"><![CDATA[CDCapacitylimit ..................1-8 Carbonmonoxide ..........1-12,3-13 Cautionlabels .......1-4,1-5,1-6,1-7 Change of address (warranty) . . . . . . 6-3Deckdrain ....................3-7 Docking......................3-21 Drainplugs ............3-8,3-26,4-4 Drainingthebilge .......3-8,3-26,4-4CONSUMER INFORMATION & INDEX 6AAccidentReporting .............1-20 AccessPortCaps............3-6,5-5 Adjustment and Maintenance . . . . . . 4-5 AgeLimit......................1-8 AirFilter .....................4-12 Anchor .......................1-9 Anchoring ....................3-23 Apparel ......................1-11BBadweatheroperation ..........1-10 Basicskills ...................1-10 Battery ...............3-7,4-3,4-15 Batteryswitch ..........2-7,4-3,4-17 Beaching . . . . . . . . . . . . . . . . . . . . . 3-22 Bearinghousing ................4-9 Bilgepump ................2-11,3-8 Biminitop .................3-11,4-4 Blower ...................2-12,3-9 Boarding from a dock orlandingjetty ................3-20 Boardingfromthewater .........3-19 Boat education and training . . . . . . . 1-19 Boating safety information . . . . . . . . 1-19 Boatingterms ..................6-5 Boweye ..........2-2,3-23,3-28,5-3 Brakes,nothaving .............3-21 Break-inprocedure .............3-16 Buoysandothermarkers ........1-18Checks:Accessportcaps ..........3-6,5-5 Battery condition . . . . . . 3-7, 4-3, 4-15 Bilge .......................3-8 Cooling water pilot outlets . . . . . . 3-10 Enginecompartment ...........3-9 Fireextinguisher ..............3-6 Fuelleak ........3-8,3-9,4-4,4-10 Fuel/oillevel .................3-7 Jetintake ................3-7,5-5 Pre-operationchecks ..........3-4 Post-operation checks . . . . . . . . . 3-25 Steering ............2-5,3-5,4-13 Throttle ................3-5,4-14Checklists ..........1-9,3-4,4-6,5-1 Circuit breakers and fuses . . . 2-12, 4-15 Cleaning ......................4-4 Cleaning jet pump, intake,andimpeller .................5-5 Cleats ........................2-3 Connecting battery terminals . . . . . . 4-16 Connectingjumpercables .........5-4 Cooling system flushing . . . . . . . . . . . 4-1 Cooling water pilot outlets . . . . 2-11, 3-10Cord, Engine Shut-off . . . . . . . .1-12, 2-8, 3-10, 3-14, 5-1,Crossing (Rules of the Road) . . . . . 1-16 Cruisinglimitations .............1-10 Customer’s responsibility (warranty) . . 6-1 Customer Service (warranty) . . . . . . . 6-36-7]]></page><page Index="114" isMAC="true"><![CDATA[6 CONSUMER INFORMATION & INDEXEGauges . . . . . . . . . . . . . . . . . . . . . . . 2-9 Getting to know your Sport Boat . . . 3-17 Grease .......................4-8 Greasenipples .................4-9 Greasepoints ..................4-8HHood latch . . . . . . . . . . . . . . . . . . . . 2-14 Horn ................1-9,1-17,3-10 Hull Identification Number . . . . . . . . . 1-1IIdentification number records . . . . . . . 1-1 Ignitionswitches ............2-6,3-14 Importantlabels ................1-3 Intakegrates ...........1-13,3-7,5-5JSport Boat characteristics . . . . . . . . 1-12 Jet intakes . . . . . . . . . . . . . 1-13, 3-7, 5-5 Jetnozzles .......1-12,1-13,3-5,4-14 Jet propulsion . . . . . . . . . . . . . 1-12, 3-18 Jet pump clean-out procedures . . . . . 5-5 Jetpumpcover .................5-5 Jumps . . . . . . . . . . . . . . . . . . . . . . . 1-10LLadder ..............2-3,2-17,3-20Lanyard (engine shut-offcord) . . . . . 1-12, 2-6, 3-10, 3-14, 5-1Launching ....................3-29 Lights ........1-9,1-13,2-2,2-12,3-9 Limit on running engine out of water . . 4-2 Limit on starter motorrunningperiod ...............3-15Limitations on who may operateSportBoat ............1-8Loadlimit .....................1-8 Locationoflabels ...............1-4Electricalbox ..................2-1 “Emergency”procedures ..........5-3 Enginecompartment .........2-1,3-9 Enginehood ..................2-14 Engineoil .............3-2,3-3,4-11 Engine serial numbers . . . . . . . . . . . . 1-1 Engine shut-offcord . . . . . . . 1-12, 2-2, 3-10, 3-14, 5-1 Enjoy your Sport Boat responsibly . . 1-20 Exclusionsfromwarranty .........6-1FFilling the gasoline (petrol) tank . . . . . 3-2 Filter,air .....................4-12 Fireextinguisher ................3-6 Floatplan .................1-10,6-6 Flushhoseconnector .........2-1,4-1 Flushingtheengine ..............4-1 Flushingthehull ................4-4 Fogging . . . . . . . . . . . . . . . . . . . . . . . 4-2 Fuel and engine oil . . . . . . . . . . . 3-1, 3-2 Fuel conditioner and stabilizer . . . . . . 4-1 Fuellevelgauge ...............2-10 Fuelrequirements ..........3-1,4-18 Fuelsysteminspection ..........4-10 Fueltank .....................4-11 Fueltankcapacity ..............4-18 Fueltankfillercap ...............2-9 Fusereplacement ..............4-15 Fuses and circuit breakers . . . 2-12, 4-15GGardenhoseadapter ............4-1Gasoline ......................3-1Gasoline and engineoilfilling ....................3-26-8]]></page><page Index="115" isMAC="true"><![CDATA[Obtaining repairs under warranty . . . . 6-1 Oil filter . . . . . . . . . . . . . . . . . . . 4-6, 4-11 Oilfilterreplacement ............4-11 Oil tank . . . . . . . . . . . . 2-1, 3-2, 3-3, 4-11 Oilfilling ..................3-2,4-11 Operation .................3-1,3-13Operation of controls andotherfunctions ...............2-5Operational requirementsOverheat warning system. . . . . . . . 1-11 . . . . . . . . 2-11Overtaking another vessel (RulesoftheRoad) ...........1-17P, QPassengers ..............1-11,3-19 Periodofwarranty ...............6-1 Periodicinspectionchart ..........4-6 Personal FlotationDevices ........1-9,1-11,1-14,3-17 Post-operationchecks ...........3-25 Pre-operationchecklist ...........3-4 Pre-operationchecks ............3-5 Primary Identification number . . . . . . 1-1 Protective apparel . . . . . . . . . . 1-11, 1-14CONSUMER INFORMATION & INDEX 6RReadingowner’smanual ..........1-8 Rechargingbattery .............4-16 Replenishing the battery fluid . . . . . 4-16 Reverse gate . . . . . . . . . . . 2-9, 3-5, 4-14 Reverseoperation ..........1-13,2-9 Roughwateroperation ..........1-10 RulesoftheRoad ..............1-15 Rules when encounteringLocationofmaincomponents ......2-1 Lubrication ..........3-2,3-3,4-2,4-1M, NMainswitches ..................2-6Meeting other vessels (RulesoftheRoad) ...........1-15Modifications ...........1-11,4-5,6-1 Nightoperation ................1-13Oother vessels . . . . . . . . . . . . . . . . 1-16SSafetyinformation ...............1-8 Seat grips . . . . . . . . . . . . . . . . . 1-11, 2-2 Seatingpositions ...............1-11 Self-bailingdeck ................3-7 Shallow wateroperation ..........1-10,3-13,3-22Shift ......................2-7,3-5Shiftlever(F-N-R) ...........2-7,3-5Spark plug . . . . . . . . . . . . . 2-1, 4-7, 4-18Specific parts excludedfromwarranty ................6-1Specifications .................4-18Speedometer ..................2-9Startingtheengines ............3-13Steering ..............2-5,3-5,3-18Steering and sailing rules and soundsignals ...............1-15Steering cable ball joints andinnerwire ...................4-8Steeringinspection ..........3-5,4-13Steering pivot points, greasing . . . . . 4-8Steering wheeltiltadjustment ................2-5Stern light . . . . . . . . . 1-13, 2-2, 2-12, 3-9 Stopping .....................3-216-9]]></page><page Index="116" isMAC="true"><![CDATA[6 CONSUMER INFORMATION & INDEXW, XWakeboarding ............1-14,3-17 Warninglabels .......1-4,1-5,1-6,1-7 Warninglight,lowfuel ...........2-10 Warranty ......................6-1Stopping the engines . . . . . . . . . . . . 3-15 Storage .......................4-1 Storagecompartments ..........2-14 Swimmers and traffic . . . 1-10, 1-12, 3-17 Switches ..............2-4,2-6,2-12T Warrantyperiod.................6-1Tachometers ...................2-9 Throttle . . . . . . . . . . . 1-12, 2-7, 3-5, 3-18 Throttlecableinspection .........4-14 Throttlelevers ..............2-7,3-5 Thrust used for turning . . . . . . 1-12, 3-18 Tiltadjustment,steering ..........2-5 Toolkit ....................1-9,4-5 Tow rope length . . . . . . . . . . . . . . . . . 5-3 TowingtheSportBoat ............5-3 Trailering .....................3-27 Trolling speed . . . . . . . . . . . . . . 3-18, 6-5 Troubleshooting ................5-1 Turning ...........1-12,2-5,3-5,3-18U, VUnitedStatesCoastGuard .......1-19Ventilating enginecompartment ........2-12,3-9,5-4Warranty questions and answers . . . . 6-3 Water-skiing ..............1-14,3-17 Wetsuit ..................1-14,3-17Y, ZYamahaExtendedService(Y.E.S.) ..6-46-10]]></page><page Index="117" isMAC="true"><![CDATA[]]></page><page Index="118" isMAC="true"><![CDATA[LIT-18626-05-51©2003 YAMAHA MOTOR CORPORATION, U.S.A. Printed in U.S.A.SR230 Owner's / Operator's Manual]]></page></pages></Search>